Datalogic Arex 30W Manual de usuario

USER’S MANUAL

> ArexTM 30W – 50W

Datalogic S.r.l.

Via S. Vitalino 13

40012 – Calderara di Reno

Italy

ArexTM 30W - 50W User’s Manual

Ed.: 05/2017

Helpful links at www.datalogic.com: Contact Us, Terms and Conditions, Support.

limiting the rights under copyright, no part of this documentation may be reproduced,

stored in or introduced into a retrieval system, or transmitted in any form or by any means,

or for any purpose, without the express written permission of Datalogic S.p.A. and/or its

affiliates. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in

many countries, including the U.S.A. and the E.U.

Arex, Lighter Suite are trademarks of Datalogic S.p.A. and/or affiliates. All other

trademarks and brands are property of their respective owners.

Datalogic reserves the right to make modifications and improvements without prior

notification.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein,

nor for incidental or consequential damages resulting from the use of this material.

821004083 rev. E

iii

SYMBOLS

Symbols used in this manual along with their meaning are shown below. Symbols and signs are repeated

within the chapters and/or sections and have the following meaning:

Generic Warning:

This symbol indicates the need to read the manual carefully or the necessity of an important

maneuver or maintenance operation.

Electricity Warning:

This symbol indicates dangerous voltage associated with the laser product, or powerful enough to

constitute an electrical risk. This symbol may also appear on the marking system at the risk area.

Laser Warning:

This symbol indicates the danger of exposure to visible or invisible laser radiation. This symbol may

also appear on the marking system at the risk area.

Fire Warning:

This symbol indicates the danger of a fire when processing flammable materials. Because there is a

danger of fire, it is indispensable to follow the instructions provided by the manufacturer when

commissioning the marking system.

Notice:

Notes, usage tips, or additional information.

Note:

Carefully read the user’s manual before using the marking system.

REVISION INDEX

Revision Date Number of added or edited

pages

821004080 30/10/2015 Release

821004081 03/02/2016 General Review

821004082 rev.D 05/05/2016 16, Appendix C

821004083 rev.E 22/05/2017 ii, Appendix F

NOTE:

We sometimes update the documentation after original publication. Therefore, you should also

review the documentation at www.datalogic.com for updates.

FOREWORD

Information included in this manual is intended for a qualified installer able to integrate the marking

system into a system, complying with all the protection features required by international rules and

local legislations. Refer to the Appendices for further information.

Following manual refers to ArexTM Fiber 130X-TLS2 and 150X-TLS2 marking systems in Class 4

configuration.

In addition to being professionally trained in their role, personnel assigned to work on the marking system

must be informed and made acquainted with the risks inherent to invisible and visible laser radiation. The

operator is required to carefully read the section of the manual concerning safety instructions as well as the

sections related to matters falling under her/his responsibility.

The workers assigned to the marking system can be identified as:

•OPERATOR

responsible for loading elements to be processed, visually checking the work cycle, removing the

finished product and cleaning the marking system.

•MAINTENANCE WORKER

responsible for the electrical, mechanical and optical maintenance and adjustment of the marking

system.

WARNING!

Datalogic shall not be held responsible for any non-conforming use of marking system of its

manufacture.

NOTE:

BEFORE INSTALLING AND USING THE LASER, READ CAREFULLY THE APPENDICES.

OVERVIEW

The Fiber Laser marking system developed and manufactured by Datalogic employs the most advanced

technologies with regards to the mechanical-optical part, the electronic control of laser beam power,

communication and the overall safety of the entire system.

OPERATION OF A LASER SYSTEM WITH GALVANOMETRIC SCANNING

In pulsed or continuous operation mode, the laser generates an invisible, high-energy infrared beam.

In order to obtain a more accurate focus, the laser beam is first enlarged using an optical expansion system

and then deflected by a scanning system consisting of two mirrors mounted on galvanometric motors.

These mirrors deflect the beam in a controlled beam along the X and Y axes; processing of the product

surface occurs by coordinating the movement of the two motors with the turning on/off of the laser beam.

The deflected laser beam is focused by an F-Theta scan lens before it hits the surface of the product.

Generally speaking, the marking is carried out within the focus of the beam.

LASER SOURCE

On ArexTM marking system it is used a sealed fiber laser source.

This source is based on the new fiber solid state technology.

It guaranties high stability, lower sensitivity on optical misalignment and a longer product lifetime.

GALVANOMETRIC SCANNING HEAD

The scanning head features two deflection mirrors that deflect the beam in an X and Y direction, depending

on the graphics/pattern to be reproduced.

MARKING SOFTWARE

The marking software Lighter is preinstalled on the system.

NOTE:

Consult Lighter software user’s manual for a proper use of the same.

NOTE:

Consult the proper Appendix to upgrade the preinstalled software if necessary.

WARNING!

Marking system installation in secure environment is responsibility of the system integrator!

vii

The ArexTM marking system features a power supply unit whose size is compatible with the standard 19”

2,5U in varnished steel, and a scan head whose compact dimensions make it easy to integrate into a system

that comprises safety systems required by applicable regulations, the management of marking signals and

the customer’s complementary modules, if any.

All marking system connections are found on the rear of the rack: mains power supply, safety, electrical

signals, communication ports, patch cord to the scanner head, while the front features key and enable

command devices, status LED in addition to a USB connector for communication with the internal embedded

controller.

Figure 1: Control Rack and Scan Head.

WARNING!

Laser marking may strongly interact with materials through a thermal carbonization process with the

emission of fumes and vapours.

Adequate fume extractor and fume treatment must be provided for, especially when working on

plastic materials such PVC.

IMPORTANT WARNINGS

Access to the internal parts of the marking system is allowed only to authorized personnel, duly qualified and

trained with regards to risks of optical and electrical nature.

Datalogic declines any and all responsibility for work carried out on live parts by untrained or unauthorized

personnel.

WARNING!

It is forbidden to change the intended use for which the system was designed and developed.

Datalogic declines any and all responsibility for improper use of its marking system.

WARNING!

These marking system actuation is demanded to the system integrator.

viii

TABLE OF CONTENTS

SYMBOLS III

REVISION INDEX IV

FOREWORD V

OVERVIEW VI

OPERATION OF A LASER SYSTEM WITH GALVANOMETRIC SCANNING vi

LASER SOURCE vi

GALVANOMETRIC SCANNING HEAD vi

MARKING SOFTWARE vi

IMPORTANT WARNINGS vii

TABLE OF CONTENTS VIII

1CONTENTS OF THE PACKAGING 10

1.1 UNPACKING 10

1.2 MAIN HARDWARE 11

1.3 CABLE AND ACCESSORIES 11

1.4 TRANSPORT 12

1.5 ON MOISTURE CONDENSATION 12

1.6 FIXING AND POSITIONING 13

1.7 INSTALLATION ENVIRONMENT 15

1.8 FUME / DUST EXTRACTOR 15

2TECHNICAL SPECIFICATIONS 16

2.1 TECHNICAL CHARACTERISTICS 16

2.2 DESCRIPTION OF THE LASER MODULES 18

2.2.1 SCAN HEAD 18

2.2.2 CONTROL RACK 19

2.3 MARKING AREA SPECIFICATION 20

2.4 CONNECTORS SPECIFICATIONS 22

2.4.1 INTERLOCK CONNECTOR 22

2.4.2 COMMAND BOX CONNECTOR (LASER CONTROL) 24

2.4.3 AXES CONNECTOR (I/O CONTROL) 29

2.4.4 RS232 CONNECTOR (COM2) 30

2.4.5 ENCODER CONNECTOR 31

2.4.6 PHOTOCELL CONNECTOR 31

2.5 INPUT/OUTPUT SIGNAL SPECIFICATIONS 32

2.6 CONNECTION EXAMPLE 33

3INSTALLATION AND SET UP 34

3.1 CONNECTIONS 34

3.1.1 COMMAND BOX CONNECTOR CONNECTION 34

3.1.2 INTERLOCK CONNECTOR CONNECTION 35

3.1.3 POWER SUPPLY CABLE CONNECTION 36

3.1.4 GROUND CONNECTION 36

3.1.5 LOCAL MODE CONNECTION 37

3.1.6 REMOTE MODE CONNECTION 38

3.1.7 F-THETA LENS PROTECTION CAP REMOVAL 39

4USE AND OPERATION 40

4.1 TURNING ON SEQUENCE 40

4.1.1 ADVICE ON USING THE SYSTEM 43

4.2 LOCAL MODE OPERATIONS 44

4.3 REMOTE MODE OPERATIONS 44

4.4 OPERATING IN LOCAL MODE 46

4.4.1 HOW TO CREATE AND EDIT YOUR FIRST GRAPHIC DOCUMENT 47

4.4.2 HOW TO TEST AND ENGRAVE YOUR DOCUMENT 50

4.4.3 HOW TO USE EXTERNAL SIGNALS TO ENGRAVE YOUR DOCUMENT 52

5CUSTOMIZE THE SYSTEM’S SOFTWARE 54

5.1 CHANGE O.S. LANGUAGE AND KEYBOARD LAYOUT 54

5.2 CHANGE THE LAN CONFIGURATION AND IP ADDRESS 57

5.3 CHANGE THE VIDEO SETTING 60

5.4 REMOTE DESKTOP CONNECTION 62

6ACCESSORIES 64

6.1 CONTROL BOX 64

6.2 MARKING ON FLY KIT 65

6.3 RACK HANDLES 65

7TECHNICAL SUPPORT 66

7.1 SEALS 66

7.2 MAINTENANCE 67

7.2.1 F-THETA SCAN LENS CLEANING PROCEDURE 67

7.2.2 AIR FILTER CLEANING PROCEDURE 68

7.3 PRODUCT SUPPORT AND CUSTOMER SERVICE 69

APPENDIX A: LABEL 70

POSITIONING OF EXTERNAL LABELS 71

APPENDIX B: STANDARDS 72

LASER STANDARDS 72

CE COMPLIANCE 72

FCC COMPLIANCE 72

APPENDIX C: AREXTM SAFETY CONSIDERATION ACCORDING EN ISO 13849-1:2008 73

SAFETY FUNCTIONS OF AREXTM 75

APPENDIX D: NOTE ABOUT LASER 76

LASER SAFETY 76

LASER RADIATION 77

ABSORPTION OF LASER RADIATION 78

CLASSIFICATION AND DANGER LEVEL 78

RADIATION VIEWING CONDITIONS 79

DIRECT VIEWING OF THE LASER BEAM 79

DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION 79

DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER 79

DIRECT VIEWING OF THE BEAM AFTER FOCUSING 79

SCATTERED VIEWING OF THE BEAM AFTER FOCUSING 79

N.O.H.D. DETERMINATION AND O.D. OF PROTECTION GOGGLES 80

EYES AND SKIN RISKS 82

GENERAL SAFETY REGULATIONS 82

COLLATERAL RISK 82

APPENDIX E: SOFTWARE UPGRADE 84

APPENDIX F: RECOVER THE SYSTEM USING USB RECOVERY DISK 86

APPENDIX G: MECHANICAL DRAWINGS 92

FIGURES 94

AREXTM 30W – 50W

1 CONTENTS OF THE PACKAGING

1.1 UNPACKING

When unpacking the marking system from the shipping carton you should:

•Remove the documentation from the top of the marking system

•Remove the accessories

•Carefully remove the marking system from the packaging using both hands

WARNING!

Be extremely careful to not damage the connection cable between Scan Head and Rack.

Figure 2: Unpacking.

Before installing or operating the marking system, you should:

•Inspect the shipping container for damage

•Inspect the marking system for signs of damage

•Confirm that the shipping carton contains all items on the shipping inventory list including any

accessories

Retain all packaging materials until the marking system has been inspected for completeness and damage,

and you have checked the operating performance. If anything is missing or defective, see chapter 7 for

contact details.

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