Danfoss VLT AutomationDrive FC 301 Manual de usuario

MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT®AutomationDrive FC 301/302

0.25-75 kW

www.danfoss.com/drives

Contents

1 Introduction 3

1.1 Purpose of the Manual 3

1.2 Additional Resources 3

1.3 Document and Software Version 3

1.4 Product Overview 3

1.5 Enclosure Types and Power Ratings 6

1.6 Approvals and Certifications 6

1.7 Disposal Instruction 6

2 Safety 7

2.1 Safety Symbols 7

2.2 Qualified Personnel 7

2.3 Safety Precautions 7

3 Mechanical Installation 9

3.1 Unpacking 9

3.2 Installation Environments 9

3.3 Mounting 10

4 Electrical Installation 11

4.1 Safety Instructions 11

4.2 EMC Compliant Installation 11

4.3 Grounding 11

4.4 Wiring Schematic 12

4.5 Access 14

4.6 Motor Connection 14

4.7 AC Mains Connection 15

4.8 Control Wiring 15

4.8.1 Control Terminal Types 16

4.8.2 Wiring to Control Terminals 17

4.8.3 Enabling Motor Operation (Terminal 27) 17

4.8.4 Voltage/Current Input Selection (Switches) 18

4.8.5 Safe Torque Off (STO) 18

4.8.6 Mechanical Brake Control 18

4.8.7 RS-485 Serial Communication 19

4.9 Installation Check List 20

5 Commissioning 21

5.1 Safety Instructions 21

5.2 Applying Power 21

Contents VLT®AutomationDrive FC 301/302 Operating Instructions

MG33AN02 - Rev. 2013-09-06 1

5.3 Local Control Panel Operation 21

5.4 Basic Programming 24

5.4.1 Commissioning with SmartStart 24

5.4.2 Commissioning via [Main Menu] 24

5.4.3 Asynchronous Motor Setup 25

5.4.4 PM Motor Setup in VVCplus 25

5.4.5 Automatic Motor Adaptation (AMA) 26

5.5 Checking Motor Rotation 26

5.6 Checking Encoder Rotation 26

5.7 Local-control Test 27

5.8 System Start-up 27

6 Application Set-up Examples 28

7 Diagnostics and Troubleshooting 34

7.1 Maintenance and Service 34

7.2 Status Messages 34

7.3 Warning and Alarm Types 36

7.4 List of Warnings and Alarms 37

7.5 Troubleshooting 45

8 Specifications 47

8.1 Electrical Data 47

8.1.1 Mains Supply 3x200-240 V AC 47

8.1.2 Mains Supply 3x380-500 V AC 49

8.1.3 Mains Supply 3x525-600 V AC (FC 302 only) 52

8.1.4 Mains Supply 3x525-690 V AC (FC 302 only) 55

8.2 Mains Supply 57

8.3 Motor Output and Motor Data 57

8.4 Ambient Conditions 58

8.5 Cable Specifications 58

8.6 Control Input/Output and Control Data 58

8.7 Fuses and Circuit Breakers 62

8.8 Connection Tightening Torques 68

8.9 Power Ratings, Weight and Dimensions 69

9 Appendix 70

9.1 Symbols, Abbreviations and Conventions 70

9.2 Parameter Menu Structure 70

Index 75

Contents VLT®AutomationDrive FC 301/302 Operating Instructions

2 MG33AN02 - Rev. 2013-09-06

1 Introduction

1.1 Purpose of the Manual

These operating instructions provide information for safe

installation and commissioning of the frequency converter.

The operating instructions are intended for use by

qualified personnel.

Read and follow the operating instructions to use the

frequency converter safely and professionally, and pay

particular attention to the safety instructions and general

warnings. Keep these operating instructions available with

the frequency converter at all times.

1.2 Additional Resources

Other resources are available to understand advanced

frequency converter functions and programming.

•The VLT

Programming Guide provides greater

detail on working with parameters and many

application examples.

•The VLT

Design Guide provides detailed

information about capabilities and functionality to

design motor control systems.

•Instructions for operation with optional

equipment.

Supplementary publications and manuals are available

from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-

lutions/Documentations/VLT+Technical+Documentation.htm

for listings.

Disclosure, duplication and sale of this document, as well

as communication of its content, are prohibited unless

explicitly permitted. Infringement of this prohibition incurs

patents, utility patents and registered designs. VLT®is a

registered trademark.

1.3 Document and Software Version

This manual is regularly reviewed and updated. All

suggestions for improvement are welcome. Table 1.1 shows

the document version and the corresponding software

version.

Edition Remarks Software version

MG33ANxx Replaces MG33AMxx 6.72

Table 1.1 Document and Software Version

1.4 Product Overview

1.4.1 Intended Use

The frequency converter is an electronic motor controller

intended for

•regulation of motor speed in response to system

feedback or to remote commands from external

controllers. A power drive system consists of the

frequency converter, the motor and equipment

driven by the motor.

•system and motor status surveillance.

The frequency converter can also be used for motor

protection.

Depending on configuration, the frequency converter can

be used in standalone applications or form part of a larger

appliance or installation.

The frequency converter is allowed for use in residential,

industrial and commercial environments in accordance

with local laws and standards.

NOTICE

In a residential environment this product can cause radio

interference, in which case supplementary mitigation

measures can be required.

Foreseeable misuse

Do not use the frequency converter in applications which

are non-compliant with specified operating conditions and

environments. Ensure compliance with the conditions

specified in 8 Specifications.

Introduction VLT®AutomationDrive FC 301/302 Operating Instructions

MG33AN02 - Rev. 2013-09-06 3

1.4.2 Exploded Views

130BB492.10

Illustration 1.1 Exploded View Enclosure Type A, IP20

1Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)

2 RS-485 serial bus connector (+68, -69) 11 Relay 2 (01, 02, 03)

3 Analog I/O connector 12 Relay 1 (04, 05, 06)

4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals

5 Analog switches (A53), (A54) 14 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

6 Cable screen connector 15 USB connector

7 Decoupling plate 16 Serial bus terminal switch

8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply

9 Screened cable grounding clamp and strain relief 18 Cover

Table 1.2 Legend to Illustration 1.1

Introduction VLT®AutomationDrive FC 301/302 Operating Instructions

4 MG33AN02 - Rev. 2013-09-06

12 13

FAN MOUNTING

QDF-30

DC- DC+

Removejumper to activate Safe Stop

Max.24 Volt !

12 13 18 19 27 29 32 33 20

61 68 39 42 50 53 54

06 05 04 03 02 01

130BB493.10

Illustration 1.2 Exploded View Enclosure Types B and C, IP55 and IP66

1Local control panel (LCP) 11 Relay 2 (04, 05, 06)

2 Cover 12 Lifting ring

3 RS-485 serial bus connector 13 Mounting slot

4 Digital I/O and 24 V power supply 14 Grounding clamp (PE)

5 Analog I/O connector 15 Cable screen connector

6 Cable screen connector 16 Brake terminal (-81, +82)

7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)

8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)

9 Analog switches (A53), (A54) 19 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

10 Relay 1 (01, 02, 03)

Table 1.3 Legend to Illustration 1.2

Introduction VLT®AutomationDrive FC 301/302 Operating Instructions

MG33AN02 - Rev. 2013-09-06 5

1.4.3 Block Diagram of the Frequency

Converter

Illustration 1.3 is a block diagram of the frequency

converter's internal components. See Table 1.4 for their

functions.

Illustration 1.3 Frequency Converter Block Diagram

Area Title Functions

1 Mains input

•3-phase AC mains power

supply to the frequency

converter

2 Rectifier

•The rectifier bridge converts

the AC input to DC current to

supply inverter power

3 DC bus •Intermediate DC-bus circuit

handles the DC current

4 DC reactors

•Filter the intermediate DC

circuit voltage

•Prove line transient protection

•Reduce RMS current

•Raise the power factor

reflected back to the line

•Reduce harmonics on the AC

input

5 Capacitor bank

•Stores the DC power

•Provides ride-through

protection for short power

losses

6 Inverter

•Converts the DC into a

controlled PWM AC waveform

for a controlled variable

output to the motor

7 Output to motor •Regulated 3-phase output

power to the motor

Area Title Functions

8 Control circuitry

•Input power, internal

processing, output, and motor

current are monitored to

provide efficient operation

and control

•User interface and external

commands are monitored and

performed

•Status output and control can

be provided

Table 1.4 Legend to Illustration 1.3

1.5 Enclosure Types and Power Ratings

For enclosure types and power ratings of the frequency

converters, refer to 8.9 Power Ratings, Weight and

Dimensions.

1.6 Approvals and Certifications

Table 1.5 Approvals and Certifications

More approvals and certifications are available. Contact

local Danfoss partner. The T7 (525-690 V) frequency

converters are not certified for UL.

The frequency converter complies with UL508C thermal

memory retention requirements. For more information,

refer to the section Motor Thermal Protection in the Design

Guide.

For compliance with the European Agreement concerning

International Carriage of Dangerous Goods by Inland

Waterways (ADN), refer to ADN-compliant Installation in the

Design Guide.

1.7 Disposal Instruction

Do not dispose of equipment containing

electrical components together with

domestic waste.

Collect it separately in accordance with

local and currently valid legislation.

Table 1.6 Disposal Instruction

Introduction VLT®AutomationDrive FC 301/302 Operating Instructions

6 MG33AN02 - Rev. 2013-09-06

2 Safety

2.1 Safety Symbols

The following symbols are used in this document.

WARNING

Indicates a potentially hazardous situation which could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which could

result in minor or moderate injury. It may also be used

to alert against unsafe practices.

NOTICE

Indicates important information, including situations that

may result in damage to equipment or property.

2.2 Qualified Personnel

Correct and reliable transport, storage, installation,

operation and maintenance are required for the trouble-

free and safe operation of the frequency converter. Only

qualified personnel is allowed to install or operate this

equipment.

Qualified personnel is defined as trained staff, who are

authorised to install, commission, and maintain equipment,

systems and circuits in accordance with pertinent laws and

regulations. Additionally, the personnel must be familiar

with the instructions and safety measures described in this

document.

2.3 Safety Precautions

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when

connected to AC mains input power. Installation, start-

up, and maintenance must be performed by qualified

personnel only. Failure to perform installation, start-up,

and maintenance by qualified personnel could result in

death or serious injury.

WARNING

UNINTENDED START!

When the frequency converter is connected to AC mains,

the motor may start at any time. The frequency

converter, motor, and any driven equipment must be in

operational readiness. Failure to be in operational

readiness when the frequency converter is connected to

AC mains could result in death, serious injury, equipment

or property damage.

WARNING

DISCHARGE TIME!

Frequency converters contain DC-link capacitors that can

remain charged even when the frequency converter is

not powered. To avoid electrical hazards, disconnect AC

mains, any permanent magnet type motors, and any

remote DC-link power supplies, including battery

backups, UPS and DC-link connections to other

frequency converters. Wait for the capacitors to

discharge completely before performing any service or

repair work. The amount of waiting time is listed in

Table 2.1. Failure to wait the specified time after power

has been removed before doing service or repair could

result in death or serious injury.

Voltage [V] Minimum waiting time [minutes]

4 7 15

200-240 0.25-3.7 kW 5.5-37 kW

380-500 0.25-7.5 kW 11-75 kW

525-600 0.75-7.5 kW 11-75 kW

525-690 1.5-7.5 kW 11-75 kW

High voltage may be present even when the warning LED

indicator lights are off.

Table 2.1 Discharge Time

WARNING

LEAKAGE CURRENT HAZARD!

Leakage currents are higher than 3.5 mA. It is the

responsibility of the user or certified electrical installer to

ensure correct grounding of the equipment. Failure to

ground the frequency converter properly could result in

death or serious injury.

Safety VLT®AutomationDrive FC 301/302 Operating Instructions

MG33AN02 - Rev. 2013-09-06 7

WARNING

EQUIPMENT HAZARD!

Rotating shafts and electrical equipment can be

hazardous. All electrical work must conform to national

and local electrical codes. Installation, start-up, and

maintenance are performed only by trained and

qualified personnel. Failure to follow these guidelines

could result in death or serious injury.

WARNING

WINDMILLING!

Unintended rotation of permanent magnet motors

causes a risk of personal injury and equipment damage.

Ensure permanent magnet motors are blocked to

prevent unintended rotation.

CAUTION

POTENTIAL HAZARD IN THE EVENT OF

INTERNAL FAILURE!

Risk of personal injury when the frequency converter is

not properly closed. Before applying power, ensure all

safety covers are in place and securely fastened.

Safety VLT®AutomationDrive FC 301/302 Operating Instructions

8 MG33AN02 - Rev. 2013-09-06

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