Danfoss VACON NXP IP00 Manual de usuario

Operating Guide

VACON® NXP IP00 Drive Modules

drives.danfoss.com

1.1

1.2

1.3

1.4

1.5

2.1

2.2

2.3

3.1

3.2

3.3

3.4

3.5

3.6

3.6.1

3.6.2

3.6.3

4.1

4.2

4.3

4.4

4.5

4.6

5.1

5.2

5.2.1

5.2.2

5.2.3

5.2.4

Contents

Introduction 10

Purpose of this Operating Guide 10

Additional Resources 10

Disposal 10

Manual Version 10

Type Approvals and Certifications 10

Safety 12

Safety Symbols 12

Danger and Warnings 12

Cautions and Notices 13

Product Overview 16

Intended Use 16

Package Label 16

Description of the Type Code 17

Enclosure Sizes 19

Available EMC Classes 20

Control Panel 21

Keypad 21

Display 22

Basic Menu Structure 23

Receiving the Delivery 24

Checking the Delivery, FR8–FR12 24

Checking the Delivery, FR13–FR14 24

Storing the Product 25

Lifting the Units 25

Lifting the AC Chokes 26

Using the Product Modified Label 27

Mounting the Unit 28

Environmental Requirements 28

Cooling Requirements 28

Ventilation of the Cabinet 29

Steering the Internal Airflow 30

Heat Dissipation 31

Temperatures Measured during Test Run 32

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

5.3

5.4

5.5

5.5.1

5.5.1.1

5.5.1.2

5.5.1.3

5.5.2

5.5.2.1

5.5.2.2

5.5.2.3

6.1

6.1.1

6.1.2

6.1.3

6.1.4

6.1.5

6.1.6

6.2

6.3

6.4

6.5

6.6

6.7

6.7.1

6.7.2

6.7.3

6.7.4

6.7.5

6.7.6

7.1

7.2

7.3

7.3.1

7.3.2

Cabinet Requirements for FR8–FR12 32

Cabinet Requirements for FR13–FR14 32

Installation Sequence 38

Installation Sequence for FR8–FR12 38

Mounting the AC Choke, FR10–FR12 38

Mounting the Power Unit, FR8–FR12 39

Mounting the Control Unit, FR8–FR12 39

Installation Sequence for FR13–FR14 40

Mounting the AC Chokes, FR13–FR14 40

Mounting the Power Unit, FR13–FR14 41

Mounting the Control Unit, FR13–FR14 42

Electrical Installation 44

Cable Connections 44

General Cable Requirements 44

UL Standards on Cabling 45

Cable Selection and Dimensioning 45

Fuse Selection 45

Principle of the Power Unit Topology 45

DC Supply and Brake Resistor Cables 46

EMC-compliant Installation 47

Grounding 47

AC Choke Connections 49

Common-mode Chokes on Motor Cables 50

Fuse Installation 50

Installing the Cables 51

Additional Instructions for Cable Installation 51

Installing the Cables, FR8 52

Installing the Cables, FR9 55

Installing the Cables, FR10/FR12 57

Installing the Cables, FR11 60

Installing the Cables, FR13/FR14 63

Control Unit 69

Control Unit Components 69

Control Voltage (+24 V/EXT +24 V) 69

Control Unit Cabling 70

Selection of the Control Cables 70

Control Terminals on OPTA1 70

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

7.3.2.1

7.3.2.2

7.3.3

7.4

7.4.1

7.4.2

7.5

7.6

8.1

8.2

8.2.1

8.3

8.3.1

8.3.2

8.3.3

8.4

8.4.1

8.4.2

8.4.3

8.4.4

8.4.4.1

8.4.5

8.4.6

8.4.7

8.4.7.1

8.4.7.2

8.5

8.5.1

8.5.2

8.5.3

8.6

8.6.1

8.6.2

8.7

8.7.1

8.7.2

Digital Input Signal Inversions 72

Jumper Selections on the OPTA1 Basic Board 73

Control Terminals on OPTA2 and OPTA3 74

Fiber Cable Connections 75

Connecting the Optic Fiber Cables, FR10–FR12 78

Connecting the Optic Fiber Cables, FR13–FR14 80

Installation of Option Boards 83

Galvanic Isolation Barriers 83

Using the Control Panel 84

Navigating on the Control Panel 84

Using the Monitoring Menu (M1) 84

Monitored Values 84

Using the Parameter Menu (M2) 86

Finding the Parameter 86

Selecting Values 87

Editing the Values Digit by Digit 87

Using the Keypad Control Menu 89

Finding the Keypad Control Menu 89

Keypad Control Parameters M3 89

Changing the Control Mode 90

Keypad Reference 90

Editing the Frequency Reference 90

Changing the Rotation Direction 90

Disabling the Stop Motor Function 91

Special Functions in Keypad Control Menu 91

Selecting the Keypad as the Control Mode 91

Copying the Frequency Reference Set to the Control Panel 91

Using the Active Faults Menu (M4) 92

Finding the Active Faults Menu 92

Examining the Fault Time Data Record 92

Fault Time Data Record 92

Using the Fault History Menu (M5) 93

Fault History Menu (M5) 93

Resetting the Fault History 93

Using the System Menu (M6) 94

Finding the System Menu 94

System Menu Functions 94

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

8.7.3

8.7.4

8.7.5

8.7.5.1

8.7.5.2

8.7.5.3

8.7.5.4

8.7.5.5

8.7.6

8.7.6.1

8.7.6.2

8.7.6.3

8.7.6.4

8.7.6.5

8.7.6.6

8.7.6.7

8.7.6.8

8.7.6.9

8.7.7

8.7.7.1

8.7.7.2

8.7.7.3

8.7.7.4

8.7.7.5

8.7.7.6

8.7.8

8.7.8.1

8.7.8.2

8.7.8.3

8.7.8.4

8.7.8.5

8.7.8.6

8.7.8.7

8.7.8.8

8.7.8.9

8.7.9

8.7.9.1

8.7.9.2

Changing the Language 97

Changing the Application 97

Copy Parameters (S6.3) 97

Saving Parameter Sets (Parameter Sets S6.3.1) 98

Uploading Parameters to Control Panel (Up To Keypad, S6.3.2) 98

Downloading Parameters to Drive (Down From Keypad, S6.3.3) 98

Activating or Deactivating the Automatic Parameter Back-up (P6.3.4) 98

Comparing the Parameters 99

Security 99

Finding the Security Menu 99

Passwords 100

Setting a Password 100

Entering a Password 100

Deactivating the Password Function 100

Locking a Parameter 100

Start-up Wizard (P6.5.3) 101

Activating/Deactivating the Start-up Wizard 101

Enabling/Disabling the Change of Multimonitoring Items 101

Keypad Settings 102

Finding the Keypad Settings Menu 102

Changing the Default Page 102

Default Page in the Operating Menu (P6.6.2) 102

Setting the Timeout Time 102

Contrast Adjustment (P6.6.4) 102

Backlight Time (P6.6.5) 103

Hardware Settings 103

Finding the Hardware Setting Menu 103

Setting the Internal Brake Resistor Connection 103

Fan Control 103

Changing the Fan Control Settings 104

HMI Acknowledge Timeout (P6.7.3) 104

Changing the HMI Acknowledge Timeout 104

Changing the Number of Retries to Receive HMI Acknowledgement (P6.7.4) 104

Sine Filter (P6.7.5) 104

Pre-charge Mode (P6.7.6) 105

System Info 105

Finding the System Info Menu 105

Total Counters (S6.8.1) 105

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

8.7.9.3

8.7.9.4

8.7.9.5

8.7.9.6

8.7.9.7

8.7.9.8

8.7.9.9

8.7.9.10

8.8

8.8.1

8.8.2

8.8.3

8.9

9.1

9.2

9.3

9.3.1

9.3.2

9.3.3

9.4

9.4.1

9.4.2

9.4.2.1

9.4.2.2

9.4.3

9.4.4

9.5

10.1

10.2

11.1

11.2

11.3

11.4

Trip Counters (S6.8.2) 105

Resetting the Trip Counters 105

Software (S6.8.3) 106

Applications (S6.8.4) 106

Examining the Application Page 106

Hardware (S6.8.5) 106

Checking the Status of an Option Board 107

Debug Menu (S6.8.7) 107

Using the Expander Board Menu 107

Expander Board Menu 107

Examining the Connected Option Boards 107

Finding the Option Board Parameters 108

Further Control Panel Functions 108

Commissioning 109

Safety Checks before Starting the Commissioning 109

Commissioning the AC Drive 109

Measuring the Cable and Motor Insulation 110

Insulation Checks of the Motor Cable 110

Insulation Checks of the Mains Cable 110

Insulation Checks of the Motor 111

Checks after Commissioning 111

Testing the AC Drive after Commissioning 111

RUN Test without Load 111

Test A: Controls from the Control Terminals 111

Test B: Control from the Keypad 112

Start-up Test 112

Identification Run 112

Motor Run Checklist 112

Maintenance 113

Preventive Maintenance Recommendations 113

Reforming the Capacitors 115

Fault Tracing 117

General Information on Fault Tracing 117

Resetting a Fault 117

Creating Service Info File 117

Error Message on Control Panel Display 118

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

12.1

12.2

12.3

12.3.1

12.3.2

12.3.3

12.3.4

12.3.4.1

12.3.4.2

12.3.4.3

12.3.4.4

12.3.4.5

12.3.4.6

12.3.4.7

12.3.5

12.3.5.1

12.3.5.2

12.3.5.3

12.3.5.4

12.3.6

12.4

12.4.1

12.4.2

12.4.3

12.4.4

12.4.5

12.4.6

12.4.7

12.4.8

12.5

12.6

12.7

12.8

12.9

12.9.1

12.9.2

12.9.3

Specifications 119

Weights of the Units 119

Weights of the AC Chokes 119

Dimensions 120

Mounting Dimensions, FR8–FR12 120

Mounting Dimensions, FR13–FR14 121

List of Dimension Information 121

Dimensions for Power Units 122

Dimensions for Power Unit, FR8 122

Dimensions for Power Unit, FR9 123

Dimensions for Power Unit, FR10 123

Dimensions for Power Unit, FR11 124

Dimensions for 2 NFE Units (FR13/FR14) 125

Dimensions for 3 NFE Units (FR13/FR14) 126

Dimensions for Inverter Unit (FR13/FR14) 127

Dimensions for AC Chokes 129

Dimensions for AC Choke, CHK0650 129

Dimensions for AC Choke, CHK0520 130

Dimensions for AC Choke, CHK0400 130

Dimensions for AC Choke, CHK0261 131

Dimensions for Control Unit 131

Cable and Fuse Sizes 132

Internal Cable Sizes for 380–500 V AC 132

Busbar and Terminal Dimensions for 380–500 V AC 133

Fuse Sizes for 380–500 V AC, 6-pulse 134

Fuse Sizes for 380–500 V AC, 12-pulse 135

Internal Cable Sizes for 525–690 V AC 136

Busbar and Terminal Dimensions for 525–690 V AC 137

Fuse Sizes for 525–690 V AC, 6-pulse 138

Fuse Sizes for 525–690 V AC, 12-pulse 139

AC Chokes 141

Cable Stripping Lengths 142

Tightening Torques for Cover Screws 143

Tightening Torques of the Terminals 143

Power Ratings 143

Overload Capability 143

Power Ratings for Mains Voltage 380–500 V 144

Power Ratings for Mains Voltage 500–690 V 145

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

12.10

12.11

12.11.1

12.11.2

12.11.3

12.12

VACON® NXP IP00 Drive Modules Technical Data 146

Brake Chopper Ratings 150

Brake Chopper Ratings for Mains Voltage 208–240 V 150

Brake Chopper Ratings for Mains Voltage 380–500 V 150

Brake Chopper Ratings for Mains Voltage 525–690 V 151

Faults and Alarms 151

Contents

VACON® NXP IP00 Drive Modules

Operating Guide

•

1 Introduction

1.1 Purpose of this Operating Guide

This operating guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified

personnel.

Read and follow the instructions to use the drive safely and professionally.

Pay particular attention to the safety instructions and general warnings. Always keep this operating guide with the drive.

1.2 Additional Resources

Other resources are available to understand advanced AC drive functions and programming.

Extra information on installation of the drive is available in manuals VACON®NXS/NXP Wall-mounted and Standalone Operating

Guide, VACON®NXI Inverters Operating Guide, and VACON®NXC Enclosed Drives Operating Guide.

The VACON®NX application manuals provide greater detail on working with parameters and show many application examples.

The VACON®NX I/O Boards User Manual gives more information on the I/O boards and their installation.

Instructions for operation with option boards and other optional equipment.

Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.

NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://

www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informa-

tions de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.

1.3 Disposal

Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance

with local and currently valid legislation.

1.4 Manual Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

Table 1: Manual Version

Edition

Remarks

DPD00888B

New structure throughout the manual.

1.5 Type Approvals and Certifications

The following list is a selection of possible type approvals and certifications for Danfoss drives:

Introduction

VACON® NXP IP00 Drive Modules

Operating Guide

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