CyberOptics SE 300 Ultra Guía de aplicación

SE 300 Ultra

Hardware Reference

The SE 300 Ultra™ is a measuring device intended for use in an industrial or a laboratory environment.

Use of this equipment in a manner not specified in the operating instructions may impair safe operation.

Information in this document is subject to change without notice. CyberOptics Corporation may make

improvements or changes in the products described in this publication at any time.

The following are trademarks, or registered trademarks in the United States: CyberOptics, SE 300 Ultra

(owned by CyberOptics Corporation); Microsoft, Windows XP (owned by Microsoft Corporation);

Pentium (owned by Intel Corporation).

SE 300 Ultra Hardware Reference

Part Number 8010658, Revision B

November 2006

CyberOptics Corporation

Table of Contents

Preface vii

Prerequisite Knowledge vii

Documentation vii

Technical Support viii

1Safety 1

Safety Guidelines 2

General Guidelines 2

Emergency Stop 3

Indicator Lights 3

Safety and Conformity Labeling 4

Manufacturing Information Conformance 6

Laser Safety 7

2System Overview 11

Introduction 12

SE 300 Ultra System Components 12

SE 300 Ultra Unit 14

SE 300 Ultra Electronics Drawer 17

System Specifications 19

Performance Specifications 20

Computer Requirements 20

System Requirements 21

Dimensions 22

3Installation 25

Unpacking the SE 300 Ultra System 26

Choosing a Location 27

Installing the System 27

Installing the Light Pole 28

Positioning the SE 300 Ultra System 29

Install the Computer Hardware 30

Connecting the Air Supply 31

Connecting SMEMA Cables 32

Installing the Sensor 33

Wiring SE 300 Ultra for Power 35

Turning on System Power 37

Connecting to a Network 38

Contents

iv SE 300™ Ultra Hardware Reference

Adjusting the Panel Sensors 40

Adjusting the Panel Lifter 41

Manually Adjusting the Conveyor 43

Adjusting Conveyor Speed 45

Adjusting the Conveyor For Small Panels 46

Connecting to an External Device 51

Setting Up System Security 53

Adding Users to the System 54

Assigning Secure Areas 56

Verifying System Accuracy 58

Certification Tool Kit Contents 58

Shutting Down the System 60

Moving the SE 300 Ultra System 61

Disconnecting the System 61

Bypassing the SE 300 Ultra System 62

4Running an Inspection 65

Setting Up an Inspection 66

Changing the Interface Language 66

Opening an SRFF File 67

Starting an Inspection 68

Stopping an Inspection 68

Using Defect Review 69

Defect Review Window Controls 70

Defect Review Window Areas 71

Using the Full User Interface 75

Performing a Reference Scan 75

Monitoring Inspection Results 77

Measuring Registration 82

Resetting an Inspection 86

Clearing Alarms 86

Running the System in Pass-Through Mode 86

Adjusting Nominal Height Values 87

CyberOptics Corporation v

Contents

5Maintenance 89

Periodic Hardware Maintenance 90

Inspecting the Safety Enclosures 90

Replacing Conveyor Wear Strips 92

Lubricating the X-, Y- and Z-axes 94

Lubricating the Conveyor Lead Screws 97

Cleaning Air Intakes 98

Cleaning Air Regulator Filters 99

Cleaning Encoder Strips 100

Cleaning the Panel Sensor Lenses 101

Sensor Maintenance 102

Software Upgrades 102

Checking RT Computer Status 102

6Replacing Components 103

Electronics Drawer Components 104

Replacing the Relay Board 104

Replacing the Motor Controller Board

(Conveyor Amplifiers) 106

Replacing EMO Relays 107

Replacing the Distribution Board 108

Replacing the Auto-Width Distribution Board 109

Replacing a Power Supply 110

Replacing Fans 112

Replacing Fuses 113

Computer Components 115

Replacing Cards 115

Conveyor Components 118

Replacing the Conveyor Clamp Spring Fingers 118

Replacing the Conveyor Clamp Air Fittings 119

Replacing the Conveyor Clamp Hall Effect Switch 121

Replacing the Conveyor Clamp Cylinder 122

Replacing the Conveyor Drive Motors and Pulleys 124

Replacing Tension Pulleys and Conveyor Belts 126

Replacing Auto-Width Conveyor belts and Motors 128

Replacing the Panel Sensors 132

Replacing the Panel Lifter Inductive Sensor 134

Replacing the Panel Lifter Cylinder 135

Other Components 136

Replacing the Safety Interlock Switch 136

Replacing the Air Regulator 138

Replacing the AC Main Circuit Breaker 139

Replacing Leveling Feet 140

Contents

vi SE 300™ Ultra Hardware Reference

7Warranty and Spare Parts 141

Limited Warranty 142

Limitation of Remedy and Liability 143

Patents 143

Software and Firmware 143

Warranty Service Policy 144

Extended Warranty Options 144

Warranty Questions 144

Standard Software License Terms 145

Definitions 145

License Grant 146

License Restrictions 146

CyberOptics’ Rights 146

Term 146

Limited Software Warranty 147

U.S. Government Restricted Rights 147

Updates 148

CyberOptics Terms and Conditions of Sale 148

Third Party Software 148

Non-Warranty Services 149

Spare Parts Lists 150

8Diagrams and Error Messages 153

Safety Circuit Block Diagram 154

Electrical System Block Diagram 155

AC Wiring Functional Diagram 156

Digital I/O Connector Pinout 157

Digital I/O Indicators 158

System Error Messages 159

System Error Message Format 159

Error Code Format (<xyz>) 159

First digit (x): Disposition 159

Second digit (y): Classification 160

Third digit (z): Specific Error 160

Index 161

CyberOptics Corporation vii

Preface

This SE 300 Ultra Hardware Reference is intended to provide comprehensive information

about the SE 300 Ultra system. If you have any questions that are not answered by this guide,

please contact CyberOptics Customer Service and Support (see “Technical Support” on

page viii).

Prerequisite Knowledge

●Moderate computer experience

●Moderate Windows®experience

●Prior knowledge of solder paste inspection process

Documentation

Documentation for the SE 300 Ultra solder paste inspection system consists of the following

information:

●SE 300 Ultra Hardware Reference

Provides an overview of SE 300 Ultra components, instructions for how to install and

maintain the SE 300 Ultra system, parts replacement information, and system

specifications.

●Solder Paste Inspection Online Help

Provides task-based, step-by-step procedures and descriptions of the software controls.

●Solder Paste Inspection Control Online Help

Provides task-based, step-by-step procedures and descriptions of the software controls.

viii SE 300™ Ultra Hardware Reference

Technical Support

If you have problems operating the SE 300 Ultra system, first check the product

documentation for more information.

If you still need help with the SE 300 Ultra system, or you discover problems with

documentation, please telephone, send e-mail, or fax CyberOptics Service and Support.

●Include your serial numbers in all e-mail messages and faxes.

●Have the product serial numbers ready when you telephone CyberOptics.

Telephone Support

Use the Customer Service 800 number, which is toll-free in the USA: Call (800) 526-2540 to

speak to a representative or leave a voice-mail message.

●The 800 number is answered from 8 AM to 5 PM Central Time (USA), Monday through

Friday.

●Outside of these hours, you can call the 800 number and leave a voice-mail message.

CyberOptics guarantees that all voice-mail messages will be responded to during the next

CyberOptics business day.

For calls outside the United States, call the CyberOptics Minneapolis Office (USA) at

(763) 542-5000.

Fax Communication

You can fax service issues or problem descriptions to CyberOptics Service and Support staff.

CyberOptics guarantees that all fax transmissions received by Service will be responded to

during the next CyberOptics business day.

Send your fax (attention: Service) to the CyberOptics Minneapolis Office (USA) at

(763) 542-5100.

Internet Communication

You can use the internet to send service issues or problem descriptions to CyberOptics Service

and Support staff. CyberOptics guarantees that all messages received by Service will be

responded to during or before the next CyberOptics business day.

●Send e-mail to:

service@cyberoptics.com

●Visit the CyberOptics home page on the World Wide Web:

http://www.cyberoptics.com

CyberOptics Corporation

1Safety

Safety Guidelines 2

Safety and Conformity Labeling 4

Chapter 1:Safety

2SE 300™ Ultra Hardware Reference

Safety Guidelines

The SE 300 Ultra system is a measuring device intended for use in an industrial or laboratory

environment. Use of this equipment in a manner not specified in the operating instructions

may impair safe operation which can cause serious injury or death.

General Guidelines

●Read and follow instructions provided with all other manufacturer’s documentation.

●Be alert and use common sense when operating any machinery.

●Be sure that you understand the safety considerations and follow the regulations in your

manufacturing facility.

●Do not place liquids or heavy objects on the SE 300 Ultra unit, safety enclosure, or near the

conveyor.

●Always wear a static control wristband to prevent damage due to static electricity. The

SE 300 has an electrostatic discharge plug on the front of the machine by the power

buttons.

●Be sure the SE 300 Ultra is properly grounded through the power connection. To avoid

electric shock, provide an earth ground connection.

●Do not lean on the safety enclosure or the safety enclosure frame.

●Do not remove the safety enclosure or disable the safety interlock mechanisms.

●Do not run the system with side panels removed.

●Do not attempt to disassemble or repair any SE 300 Ultra component without first

contacting your CyberOptics representative.

●Use the SE 300 Ultra system only indoors.

●To avoid electrical shock, always turn off the power using the AC main circuit breaker

before servicing the unit.

Caution: Lithium batteries are included on both computer cards. There is danger of explosion

if the battery is incorrectly replaced. Replace only with the same or equivalent type battery

recommended by the manufacturer (CR2032). Dispose of used batteries according to the

manufacturer’s instructions.

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