CustomCrimp SM 300 Manual de usuario
SM 300 / SM 300M
HOSE SKIVING TOOL MANUAL
The SM 300 Hose Skiver can be either bench
mounted or mounted on its own SM300 Mobile Cart.
2
SAFETY PRECAUTIONS
READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE
USING THE SM300 HOSE SKIVER.
KEEP HANDS AND LOOSE CLOTHING AWAY FROM CUTTING INSERTS.
SAFETY GUARD SHOULD ALWAYS BE USED WHEN SKIVING A HOSE.
SAFETY GUARD SHOULD NEVER BE REMOVED.
CONSULT HOSE AND FITTING MANUFACTURER’S SPECIFICATIONS FOR
CORRECT SKIVE MEASUREMENTS.
ALWAYS WEAR EYE PROTECTION AND APPROPRIATE PROTECTIVE GEAR.
SM 300M / SM 300 HOSE SKIVER COMPONENT PARTS IDENTIFICATION...............................................3
AVAILABLE ACCESSORIES...........................................................................................................................4
SM 300 HOSE SKIVER SPECIFICATIONS AND INITIAL SETUP...................................................................5
SM 300 HOSE SKIVER OD TOOLING FEATURES.........................................................................................6
WORKING WITH OD TOOLING.......................................................................................................................7
WORKING WITH ID TOOLING.......................................................................................................................10
EXPLODED PARTS VIEW.............................................................................................................................12
INDEX
NOTE
The instructions for working with OD Tooling and ID Tooling can be used
when using the SM 300M (Hand Operated Skiving Tool).
3
110 Volt 15 Amp Power
Source Required.
Main Power Switch
Safety Switch
1/3 HP Single Phase Motor
Discharge / Waste
OD Skiving Tool ID Skiving Tool
SM300 Tool Holder
(Optional)
SM300 Mobile Cart
(Optional)
(2) Lockable
Swivel Casters
Safety Shield which lifts
easily for tool and insert
changes
PTO Coupling for
quick tool change
Reversing Switch for
ID and OD Skiving
Foot Switch for
hands free operation
110 Volt 15 Am
p
Power
S
ource Require
d.
er
S
witc
h
1
/
3 HP
S
i
n
Dischar
g
e
o
l Holder
S
M
300
M
o
(O
ptional
)
e
t
ers
w
itch
f
or
S
kivin
g
Foot
S
witch
f
or
h
ands
f
ree operatio
n
SM 300M / SM 300 HOSE SKIVER COMPONENT PART IDENTIFICATION
Fuse
14-⅜"
PTO Coupling for
quick tool change
Heavy duty vice
mounting bracket
Handle
ou t g b ac et
Electric Hose Skiver Unit
P/N:SM 300
Shown with optional accessories.
Hand Operated Skiving Tool
P/N:SM 300M
4
Hose
Size
OD Skiving Tool
Assembly P/N:
04 103692-04
06 103692-06
08 103692-08
10 103692-10
12 103692-12
16 103692-16
20 103692-20
24 103692-24
32 103692-32
40 103692-40
48 103692-48
Hose
Size
ID Skiving Tool
Assembly P/N:
04 104028-04
06 104028-06
08 104028-08
10 104028-10
12 104028-12
16 104028-16
20 104028-20
24 104028-24
32 104028-32
40 104028-40
48 104028-48
AVAILABLE ACCESSORIES
Hand Operated Hose Skiver Tool
P/N:SM 300M
SM300 Tool Holder
P/N:104247
SM300 Mobile Cart
P/N:101956
OD Carbide Skiving
Insert P/N:103993
OD Skiving Insert Screw
P/N:103994
ID Skiving Steel Blade
P/N:104141
5
SM 300M SPECIFICATIONS:
HOSE CAPACITY ----------------------------------------------------------1/2 INCH TO 3 INCH ID AND OD (-04 THRU -48)
SKIVER SIZE --------------------------------------------------------------------------------------------14-⅜" LONG
WEIGHT --------------------------------------------------------------------------------------------------------------10 LBS
SM 300 SPECIFICATIONS:
POWER REQUIREMENTS-----------------------------------------------------------------110 V 15 AMP 60 HZ SERVICE
HOSE CAPACITY ----------------------------------------------------------1/2 INCH TO 3 INCH ID AND OD (-04 THRU -48)
SKIVER SIZE W/O OPTIONAL MOBILE CART ---------------------------------------------------L:29" X W:25" X H:21"
SKIVER SIZE W/ OPTIONAL MOBILE CART ---------------------------------------------------L:30” X W:29” X H:49”
WEIGHT -----------------------------------------------------------------------------------150 LBS W/O OPTIONAL CART
-------------------------------------------------------------------------------------------175 LBS W/ OPTIONAL CART
GEAR MOTOR SPECIFICATIONS ------------------------------------------------1/3 HP, 59 RPM, 330 IN LB TORQUE
If you received the bench top model, make certain that it is securely
bolted to the bench top and/or stand as considerable torque is
generated when skiving some of the larger hoses.
If you using the SM300 Mobile Cart make certain that the wheel
lock’s are securely locked in place while you are skiving.
SM300 Tool Holder shown below, is available separately to keep
skiving tools organized and readily available. It can be mounted
below the skiver on the SM300 Mobile Cart as shown or bench
mounted in a location of your choice.
SM 300M / SM 300 HOSE SKIVER SPECIFICATIONS
SM 300 INITIAL SETUP
6
SM 300 HOSE SKIVER OD TOOLING FEATURES
The SM 300 Hose Skiver has the capacity and available tooling to
skive 2, 4, and 6 wire hoses from 1/2 inch thru 3 inches.
OD tools use readily available carbide cutting inserts. Carbide inserts
not only wear longer than conventional steel cutting tools, but they
never need sharpening. If an insert becomes dull, simply rotate it to
another cutting surface or install a new insert.
Note: No readjustment of the cutting tool is required.
The OD Skiving Tool is designed with two cutting arms. Both can be
adjusted to skive a single hose, but the real advantage of the two
arms is that one arm can be adjusted to skive diff erent wire hose.
For example: To switch from 2 wire skiving to 4 wire skiving, simply
remove the insert from the arm adjusted for 2 wire. The set up options
are shown in the panel below.
Tip: While the guide lines etched on the face of the OD Skiving Tool
will be very close to the correct setting, fine adjustment can be made
by leaving the hex bolt on the back face of the tool slightly loose and
adjusting the set screw on the edge of the tool before finally tightening
the hex bolt on the back face of the tool.
OPTION #1
Both Insert Arms can be set to the same
diameter on the etched scale and both
arms will work together.
OPTION #2
Only one Insert Arm may be installed and dialed
to the correct diameter on the etched scale.
OPTION #3
One Insert Arm can be dialed to skive a 4 spiral
hose and the other Insert Arm can be dialed to a
6 spiral hose of the same size.
If a 4 spiral hose is being skived, remove the 6
spiral Skiving Insert. If a 6 spiral hose is being
skived, remove the 4 spiral Skiving Insert.
SET UP FOR A 6 SPIRAL HOSE.
SET UP FOR A 4 SPIRAL HOSE.
SKIVING INSERT
5/16-18 Set Screw
7
HOW TO REMOVE THE OD TOOLING
1. Lift the safety guard out of the way.
2. Slide the PTO quick coupling back to release it.
3. Place the OD tool back into holder.
HOW TO ADJUST THE OD TOOLING SKIVE LENGTH
1. Verify the skive depth in the hose and fi tting manufacturer’s
literature.
2. Loosen the depth collar screw (as shown).
3. Lock the calipers to the desired OD skive length.
4. Place the calipers (as shown) to hit the front edge of skiving
insert and the depth collar at the same time.
5. Tighten the depth collar screw.
6. Skive hose and verity that the depth matches the hose and
fi tting manufacturer’s specifi cations.
HOW TO LOAD THE OD TOOLING
1. Lift the safety guard out of the way.
2. Select the proper OD tool and verify that adjustment arms
are set to proper depth.
3. Push the PTO quick coupling (as shown) back, align grooves
on OD tool and insert until PTO snaps into place.
4. Put safety guard back into position.
Skive length
8
HOW TO ADJUST SKIVING DEPTHS ON OD TOOL
1. Place the hose on to mandrel and slide the hose up to the
cutting inserts.
2. Loosen the 3/8-16 hex head bolt with a 9/16" wrench.
3. Slide the adjustment bars to a position just above hose wires
(as shown).
4. Tighten the 3/8-16 hex head bolt with a 9/16" wrench.
5. Skive the OD of a hose to check how close to the wire you are.
6. To make a small adjustment loosen the hex head bolt again
and use the set screw (as shown) for minor adjustments.
Note: The scale can be used for reference.
Note: Moving the set screw in will remove more rubber.
Note: Moving the set screw out will remove less rubber.
7. Continue to make adjustment until skive meets the hose and
fi tting manufacturer’s requirements.
8. Make sure that all set screws and hex head bolts are tight.
HOW TO SETUP MULTIPLE SKIVING DEPTH ON
OD TOOL
Note: This is if the same tool will be used to skive different
wire hoses on the same size hose.
1. Follow the initial OD skiving tool setup to set up each adjustment
arm.
For example: -4 wire hose, and the other adjustment arm for
-6 wire hose (as shown).
2. When skiving the larger wire hose remove the smaller wire
cutting insert (as shown).
3. Place the smaller OD insert in when needed.
-4
-6
9
HOW TO CHANGE THE OD SKIVING INSERT
1. Use the insert removable tool that was provided to loosen t h e
screw.
2. Remove the cutting insert.
3. Rotate the cutting insert 90° and lock screw into place.
Note: OD skiving inserts should be replaced when a chip or
other damage occurs or as need.
• Each insert can be used 4 times (4 sides).
1 0
HOW TO LOAD THE ID TOOLING
1. Lift the safety guard out of the way.
2. Select the proper ID tool.
3. Push the PTO quick coupling (as shown) back, align grooves
on ID tool and insert until PTO snaps into place.
4. Put safety guard back into position.
HOW TO REMOVE THE ID TOOLING
1. Lift the safety guard out of the way.
2. Slide the PTO quick coupling back to release it.
3. Place the ID tool back into holder.
HOW TO ADJUST THE ID TOOLING SKIVE LENGTH
1. Verify the skive depth in the hose and fi tting manufacturer’s
literature.
2. Loosen the depth collar screw (as shown in picture).
3. Lock the calipers to the desired ID skive length.
4. Place the calipers (as shown) to hit the front edge of skiving
insert and the depth collar at the same time.
5. Tighten the depth collar screw.
6. Skive hose and verity that the depth matches the hose and
fi tting manufacturer’s specifi cations.
Skive length
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1
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