CustomCrimp CC60 Manual de usuario
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CC60 CRIMPER OPERATORS MANUAL
WITH ACTTM CONTROLLER
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INDEX
COMPONENT PARTS IDENTIFICATION --------------------------------------------------------------------------------3
SPECIFICATIONS AND INITIAL SET UP ---------------------------------------------------------------------------------4
ACTTM CONTROL PANEL OPERATION ----------------------------------------------------------------------------------5
DIE SET UP AND INSTALLATION ----------------------------------------------------------------------------------------13
HYDRAULIC DIE INSTALLATION ----------------------------------------------------------------------------------------14
AccuStopTM COUPLING STOP-------------------------------------------------------------------------------------------15
INITIAL SETUP AND MAINTENANCE -----------------------------------------------------------------------------------16
TROUBLESHOOTING --------------------------------------------------------------------------------------------------------17
PLC RESET/RELAY REPLACEMENT------------------------------------------------------------------------------------18
COMPONENT PARTS BREAKDOWN -----------------------------------------------------------------------------------19
SAFETY PRECAUTIONS
READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS
BEFORE USING CRIMPER
KEEP HANDS AWAY FROM PINCH POINTS
CONSULT HOSE AND FITTING MANUFACTURER’S SPECIFICATIONS
FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS
ALWAYS WEAR EYE PROTECTION
CC60 Manual-ACT Controller(Rev 10/16/2008)
For Parts and Service, Contact:
Custom Machining Services, Inc.
Valparaiso, In 46383
(219) 462-6128
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CRIMPER COMPONENT PARTS
ACTTM CONTROLLER
CRIMPER HEAD
OIL FILLER CAP
OIL LEVEL SIGHT
GLASS
TANK DRAIN AND OIL
COOLER PORTS
FOOT SWITCH
FOOT SWITCH
PLUG IN PORT
INTERMEDIATE DIES
MASTER POWER
SWITCH
MOTOR ROTATION
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CRIMPER SPECIFICATIONS AND SET UP
SPECIFICATIONS:
MAX HEAD OPENING W/O DIES ------------------------------------------------------------------------182 MM (7.17 IN)
MASTER DIE INSIDE DIAMETER -----------------------------------------------------------------------145 MM (5.71 IN)
MAXIMUM DIE OPENING ----------------------------------------------------------DIE CLOSED DIAMETER + 60 MM
CRIMPER SIZE ---------------------------------------------------------------29 IN LONG X 20 IN DEEP X 32 IN HIGH
WEIGHT ----------------------------------------------------------------------------------------------------------573 LB (269 KG)
ELECTRICAL REQUIREMENTS ---------------------------------------------------220 VOLT 3 PHASE (STANDARD)
----------------------------------------------------------------------------------------------- 440 VOLT 3 PHASE (OPTIONAL)
MOTOR -----------------------------------------------------------------------------------------------------------------------7.5 HP
RESERVOIR CAPACITY ---------------------------------------------------------------------------------------------8 US GAL
OIL TYPE ---------------------------------------------------------------------------------------------ISO 46 HYDRAULIC OIL
ADAPTER DIES ----------------------------------------------------------------99 MM I.D. ADAPTER DIES INCLUDED
HOSE CAPACITY --------------------------------------------------------------------------------------------2 INCH 6 SPIRAL
----------------------------------------------------------------------------------------------------------------4 INCH INDUSTRIAL
INITIAL CRIMPER SET UP
CHECK RESERVOIR OIL LEVEL WITH SIGHT GLASS AT REAR OF TANK
CHECK ELECTRICAL CIRCUIT TO BE CERTAIN THAT IT MATCHES THE CRIMPER
REQUIREMENTS SHOWN ON THE TAG ATTACHED TO THE CRIMPER CORD.
MAKE CERTAIN THAT MOTOR ROTATES IN THE DIRECTION OF THE ARROW SHOWN ON THE
MOTOR HOUSING.
IF MOTOR ROTATION IS INCORRECT REVERSE ANY TWO HOT WIRES IN THE CRIMPER PLUG.
(NOTE: THIS ISAPPLICABLE TO 3 PHASE CIRCUITS ONLY)
ALSO SEE INITIAL SETUP AND MAINTENANCE Section
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AccuCrimp ACTTM CONTROL PANEL
EMERGENCY
STOP
MANUAL MODE FUNCTION: CLOSE DIES
AUTO MODE FUNCTION: CYCLE START
MANUAL MODE FUNCTION: OPEN DIES
AUTO MODE FUNCTION: CYCLE STOP
NOTE:
IF THE CRIMPER IS IN MANUAL MODE,THE
GREEN OPEN/CLOSE BUTTONS WILL OPEN AND
CLOSE THE CRIMPER HEAD.
IF THE CRIMPER IS IN AUTO MODE, THE
BUTTONS FUNCTION AS CYCLE START AND
CYCLE STOP BUTTONS.
IF THE CRIMPER IS IN SEMI-AUTO MODE,
PRESSING THE FOOT SWITCH OR THE CLOSE
BUTTON WILL CLOSE THE CRIMPER HEAD AND
RELEASING WILL HALT THE CLOSING ACTION
Patent No: 7,383,709
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Patent No: 7,383,709
ACTTM CONTROLLER QUICK START
While the ACTTM crimper has the ability to perform a
number of fully automatic functions, manual operation is
also possible. To make a manual crimp, two numbers
are needed:
The closed diameter of the die (in either inches or
mm)
The finished crimp diameter (in either in or mm)
That’s all you need to know. ACTTM does the rest.
TO MAKE A MANUAL CRIMP:
• Press START MOTOR
• Select CRIMP TO DIAMETER
• Enter the closed diameter of the die set in either in or mm
and press ENTER. Note: for a 25mm die, enter 2500.
ACTTM will add the decimal point.
Decimal point entry:
For 1.56 inch entry, enter 1560 (Controller supplies 3
places for entries in inches).
For a 50.0 mm entry, enter 5000 (Controller will supply 2
decimal places for entries in mm).
• Enter the finished crimp diameter and press ENTER.
• From the ENTER CRIMP screen, press the MANUAL button
to put the crimper in manual mode
• Confirm that the die and finished crimp diameters are correct
and that MANUAL MODE is displayed.
• Press and hold the green CLOSE button until the crimper
stops closing.
• Check the final crimp diameter. If a minor correction is
required see HOW TO MAKE MINOR CORRECTIONS.
Tip: Pressing the CHANGE DIES button allows the crimper
head to be fully opened or closed with the green OPEN-CLOSE
buttons on the controller front panel When the CHANGE DIES
button is blinking the dies can be opened and closed manually
without altering any of the crimper settings.
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HOW TO MAKE MINOR CORRECTIONS
• Due to variations in hose and fitting tolerances a minor crimp
adjustment may be required if the measured diameter of
thefinalcrimpisnotwithinthehoseandfittingmanufacturer’s
specifications. ACTTM technology makes minor corrections a
simple process which requires no addition or subtraction.
If the finished crimp diameter is not within the required
specifications:
• Press the ADJUST CRIMP button.
• Enter the measured diameter of the fitting in either inches
or mm (Do not enter the amount of correction)and press
ENTER
• Press SAVE.
• Make another crimp and verify that the fitting is within
specifications.
EXAMPLE: If the hose and fitting manufacturer specifies
that the finished crimp should measure 1.500 to 1.520 and
the measured crimp diameter was 1.530, simply enter the
measured diameter (1530 - Controller will supply 3 decimal
places) and press SAVE. The finished crimp diameter can be
entered in either in or mm and ACTTM will make the conversion.
While a single correction will usually bring the hose and fitting
into specifications, the process can be repeated as many times
as is required.
PATENTED ACTTM TECHNOLOGY
On crimpers equipped with ACTTM controllers the sensors
which sense the position of the dies are supplemented by a
pressure transducer which senses the “effort” required to make
a crimp and compensates for variations in hose and fitting
combinations. This unique feature means that the operator can
enter the finished crimp diameter and will seldom, if ever, have
to enter an offset to achieve the correct finished crimp diameter.
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HOW TO ADD A SAVED DIE
Up to 50 different dies can be saved in the computer memory.
These dies can be recalled in the set up process eliminating the
need to re-enter the die size each time.
To enter a saved die:
• From the OPTION screen, press SETUP MODE.
• Select SAVED DIES
• Select the save position (1-50) where the die is to be saved
and press the EDIT button
• Enter a die description (up to 12 alpha/numeric characters)
• Enter diameter units (inch or metric)
• Enter the closed diameter of the die.
• Press SAVE and EXIT
• The saved die will now appear on the SELECTED DIE
screen. From this screen individual dies can be cleared or
edited.
HOW TO RECALL A SAVED DIE
• SelectCRIMP TO DIAMETER,andfromthe OPTION screen,
select USE SAVED DIE.
• Select the saved die (1-50) and press LOAD and then OK.
The die parameters will now be used for the crimp process.
From the ENTER CRIMP screen press MANUAL.
• The saved die will now be shown on the crimp parameters
screen
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HOW TO ADD A SAVED CRIMP
• Adjust the die diameter and crimp diameter as required and
place the crimper in MANUAL mode.
• Press SAVE
• Select a location (1-100) and press EDIT
• Enter a description (up to 12 characters)
• Press SAVE and EXIT
• The die and crimp setting can now be recalled from the
saved location as required
TO RECALL SAVED CRIMP
• Select USE SAVED CRIMP from the option screen
• Select a previously saved crimp from location 1-100.
• Press LOAD
• Press OK
• The saved crimp will appear on the manual screen
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FULL AUTO MODE
With the crimper in FULL AUTO mode additional functions are
available:
• The crimper will cycle automatically from the CRIMP button
on the touch screen, the green CYCLE START button on the
panel, or the foot switch.
•To set the position to which the dies will retract, close the
crimper to the desired retract position prior to pressing the
FULL AUTO button.
Note: The retraction position must be set a minimum amount
above the finished crimp diameter or the crimper will not retract.
The minimum retraction diameters are:
CC38 - Crimp Diameter plus 2 mm
CC4-50 - Crimp Diameter plus 2 mm
CC60 - Crimp Diameter plus 3 mm
• Pressing the FULL AUTO button will toggle the crimper into
SEMI-AUTO mode. In SEMI-AUTO mode, pressing the
FOOT SWITCH or the CLOSE button will close the crimper
head and releasing it will cause the head to stop closing.
This mode allows the crimper to be jogged into position
allowing more precise positioning of a fitting in the dies.
Pressing the SEMI AUTO button will toggle the crimper back
to FULL AUTO mode
In FULL AUTO mode pressing the foot switch will start the
crimp cycle and the dies will stop closing when the crimp cycle
is complete
• The COUNT function is activated allowing the operator to
monitor the number of crimps made.
• A measurement can be required after a preset number of
crimps. See SET REQUIRED MEASUREMENT
SET REQUIRED MEASUREMENT
• Press the PRODUCTION button.
• Determine if 1 or 2 crimps will count as a crimp
• Toggle the CRIMP ADJUSTMENT REMINDER to ON.
• Set the COUNTS BETWEEN CRIMP MEASUREMENTS
to the desired number and press OK.
• At the set interval, the ADJUST CRIMP screen will come up
and the operator will be asked to measure the last crimp and
enter a correction if required.
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