CROSSRUNNER 110 Manual de usuario

CROSSRUNNER 110

ATV - All Terrain Vehicle

Age Category: Youth Model Y-12

Only riders age 12 years or older or adults may ride this bike

REASSEMBLY MANUAL

Note: This ATV was ully assembled and tested at the CROSSRUNNER actory.

It was partially disassembled be ore shipping. This manual gives speci ic

instructions on how to ully re-assemble and check the unit.

Follow all steps closely to assure a sa e and long lasting vehicle!

ATTENTION

Always read every hing before doing any hing.

This will help you o know ha you have access

o all he ools, informa ion, and help you may

need o perform all he s eps ou lined in his

manual. Your a en ion o de ail is cri ical in

providing a safe and reliable produc o your

cus omer. There canno be enough emphasis

placed on safe y when assembling or servicing

his ATV. You will be referencing he Owner’s

Manual, he ba ery service ins ruc ions, and he

ire pressure informa ion s icker on he fron

fender as well as he Re-assembly Manual during

his procedure. If you have any ques ions or

concerns per aining o he assembly or he

informa ion found in his bookle , please call

888-520-7222

NOTE: This ATV should be assembled by he

selling dealer only. The end user should never

do he final assembly or inspec ion of his ATV.

This work may no be copied and dis ribu ed wi hou express wri en consen .

Unpack

Remove shrink wrap

packing straps

and card board

box cover. Remove all bolts attaching metal rame work to steel base.

Untie wires holding tire and wheel assembly to metal rame. See that

bolts are removed that attach handle bar mounting plate and bumpers

to metal rame, i applicable, be ore attempting to li t metal rame

work o o base. Care ully li t metal rame work straight up to remove,

taking care not to scu enders or bumpers while removing. This should

not be attempted by one person alone. Two people, li ting together,

can remove the rame work without causing damage to the ATV or harm

to themselves. Remove small box rom shipping rame base containing

all hardware, nuts, bolts, tool kit, battery and acid.

s ep01-fig1-Packing frame

2. Each ATV is shipped with a desiccant bag that is designed to

absorb moisture during shipping. It is o no urther value once the

shipping container is opened and should be discarded immediately to

avoid being played with by children or pets.

s ep02-fig1-Desiccan bag

Li t and support the ront end o the ATV with a suitable jack

and jack stand that allows the vehicle to remain stable while attaching

the ront wheels, upper shock mounts, and bumper, i applicable.

s ep03-fig1-Fron jacks and suppor

4. WARNING! You must use an air gauge that has increments

smaller than 1 PSI to complete this step. Improperly in lated tires can

cause loss o control. Use the valve core tool supplied with the ATV tool

kit to tighten the valve core in each valve stem be ore attempting to

add air. In late the tires to seat the bead, taking care not to exceed the

tire manu actures recommendation (printed on the tire sidewall) or

maximum pressure to seat the bead. Release air until the correct

pressure is noted on the air gauge, according to the tire pressure

in ormation label on the ront ender o the ATV. Check each valve core

or leaks and install valve stem cap.

s ep04-fig1-Air gage wi h .5 pound incremen s

s ep04-fig2-Valve core ool.

5. Install the wheel center caps onto the ront hub washer

snapping irmly into place. Install the two ront wheels using the lug

nuts supplied. Never use any other type lug nut to attach wheels than

what was designed or the speci ic type wheel and ATV. Evenly snug

each lug nut by hand in a star pattern. Final wheel torque must be done

when ATV is sitting on lat ground. DO NOT attempt to per orm inal

wheel torque while ATV is supported on a jack stand. Install upper

shock mounting bolts and ront bumper with bolts provided, i

applicable to your model, taking care to properly snug all bolts

adequately and not over tighten.

s ep05-fig1-Ins all cen er cap

s ep05-fig2-Hand igh en lug nu s

6. Remove jack or support under ront end o ATV and let it rest

on the ront wheels. Go to the rear o packing rame and remove bolts

holding rear axle to rame base. Note: Packing methods may vary over

time on some models. Set parking brake or ront wheels to prevent

ATV rom rolling o packing rame base. Li t and support the rear o

ATV with a suitable jack and jack stand that allows the vehicle to

remain stable while installing the rear wheels.

s ep06-fig1-Parking brake

s ep06-fig2-Rear jack s and suppor

7. Follow the same procedures outlined in steps 3 and 4 or

in lating tires, installing center caps and mounting wheels on the rear

o ATV. When inished installing wheels care ully lower ATV, release

parking brake and roll o metal shipping rame onto lat, level sur ace.

Reset the parking brake and per orm the inal wheel torque procedure.

Torque all lug nuts to 26 Ft/Lbs. using a torque wrench with the

appropriate increments. Proceed in a star or criss cross pattern to

assure uni orm torque results.

s ep07-fig1-Final lug nu orque

8. Install handle bars with the bolts and hardware provided. See

that knurled areas on handle bars are evenly spaced between the two

halves o the pinch mount supports. Lightly snug attaching bolts and

position handle bars at the desired angle best suited or the com ort

and sa ety o the rider so that all hand controls are easily accessed and

operated. Turn wheels to ull le t and ull right positions to assure

adequate clearance or the rider’s legs and to check or binding cables

or wiring. Finish tightening handle bar mounting bolts evenly in a

criss-cross pattern and torque to 28 Ft/Lbs.

s ep08-fig1-Tigh en handle bar bol s

Plug the shi t indicator bulb and socket assemblies o main

harness into the rubber sockets on back o light console. Mount the

shi t indicator light console to the top o the handlebars. You will have

to veri y that they are plugged in correctly a ter battery is installed.

s ep09-fig1-Shif indica or bulbs in socke s

s ep09-fig2-Shif indica or console

All ATV’s are shipped with the uel lines unhooked

Connect the

uel supply line, coming rom the uel tank, to the uel inlet port on the

carburetor securing it with the spring clamp provided on the uel line.

Make sure the uel line is routed in a way to avoid kinks and to allow

or the proper gravity eed rom the tank. Do not run the uel line near

any part o the exhaust or hot section o the engine and take care to

tuck it in away rom the rider’s eet and legs so that it cannot be

snagged.

s ep10-fig1-Fuel line rou ing

11. Inspect the uel drain hose connected to the bottom o the

carburetor at the uel bowl to assure that it is ree o kinks and is

clamped or tie wrapped into place. This hose should always be heading

in a downward direction. See that the drain screw is seated in the

closed position be ore adding uel.

s ep11-fig1-Fuel drain hose rou ing

Este manual sirve para los siguientes modelos

Otros manuales de Vehículo todoterreno de CROSSRUNNER

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CROSSRUNNER All Terrain Vehicle 250 Instrucciones de instalación

CROSSRUNNER

CROSSRUNNER 90 Instrucciones de instalación

CROSSRUNNER

CROSSRUNNER 50 ATV Instrucciones de instalación

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