Crosscontrol CCpilot XL Manual de usuario

Revision: 3.0

Technical Manual

Date: Feb 7, 11

Technical Manual

www.crosscontrol.com

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

www.crosscontrol.com

Contents

Contents .............................................................................................................................................2

1. Introduction................................................................................................................................4

1.1. Identification .............................................................................................................................. 4

1.2. Care ............................................................................................................................................. 4

1.3. Environment and Environmental Tolerance......................................................................... 4

1.4. Cleaning...................................................................................................................................... 5

2. Overview ....................................................................................................................................6

2.1. CCpilot XL –Display unit........................................................................................................... 6

2.2. CCpilot XL –PC unit .................................................................................................................. 6

2.3. Connecting the Display to the PC unit ................................................................................. 7

2.4. Connectors ................................................................................................................................. 7

3. Installation ..................................................................................................................................8

3.1. Placing and installing of the unit and peripherals .............................................................. 8

3.2. Mounting the PC unit separately ........................................................................................... 8

3.3. Mounting the display ................................................................................................................ 8

3.4. Integrated installation, PC unit mounted on display unit .................................................. 9

3.5. Mounting Cables ....................................................................................................................... 9

3.6. Connecting the Power supply ................................................................................................ 9

3.7. Heating via Preheating .......................................................................................................... 10

4. Basic operation........................................................................................................................12

4.1. Function of the Display’s Push-buttons................................................................................ 12

4.2. Starting Up.................................................................................................................................12

4.3. Shutting-down.......................................................................................................................... 12

4.4. Touch screen ............................................................................................................................ 13

4.5. Back-up battery....................................................................................................................... 13

5. External interface description................................................................................................14

5.1. Power Supply Connector....................................................................................................... 15

5.2. USB (USB 1, USB 2, USB 3, USB 4) ............................................................................................. 15

5.3. Ethernet (Ethernet) .................................................................................................................. 16

5.4. CAN (CAN1, CAN2) ................................................................................................................ 16

5.5. COM........................................................................................................................................... 17

5.6. DMI - PC..................................................................................................................................... 17

5.7. DMI - Display............................................................................................................................. 18

5.8. Audio ......................................................................................................................................... 19

5.9. Video In (Video1, Video2) ..................................................................................................... 19

5.10. VGA Out............................................................................................................................ 20

6. Software....................................................................................................................................21

6.1. Operating System.................................................................................................................... 21

6.2. CCP settings ............................................................................................................................. 21

7. Specifications...........................................................................................................................23

7.1. Computer Core ....................................................................................................................... 23

7.2. Power supply ............................................................................................................................ 23

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

www.crosscontrol.com

7.3. Display ....................................................................................................................................... 23

7.4. Environmental tolerance ....................................................................................................... 24

7.5. Weight and dimensions.......................................................................................................... 25

8. Technical Support....................................................................................................................28

Trade Mark, etc. ..............................................................................................................................29

Index.................................................................................................................................................30

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

www.crosscontrol.com

1. Introduction

In this technical manual you, as a user, a reseller or system integrator, will find important

information about CCpilot XL. The handbook will guide you and inform you about this on-board

computer’s technical possibilities and advantages.

This manual covers the standard models of CCpilot XL. The CCpilot XL platform is also available

additional configurations of hardware and software. Additional documentation can then be needed.

1.1. Identification

There is a label on the back of the display and PC-unit of CCpilot XL. Printed on this labels are

numbers which identify your unique computer. During service and other contact with the supplier

it is important to be able to provide these numbers.

1.2. Care

All cables shall be disconnected from your CCpilot XL during welding or other service on

the machine where it is installed.

CCpilot XL shall only be mounted and serviced by authorised personnel. If the unit is

opened by unauthorised personnel, the normal guarantee will cease to be valid.

Scratches, or in the worst case damages, to the display occur easily if it comes in contact

with a sharp edge or hard material. In order to increase the longevity of the screen, this is

naturally something which should be avoided.

The unit can be damaged if it becomes too hot. Therefore, do not cover the unit by laying

things on it, for example hanging a jacket or other clothes on it.

Consider traffic safety when CCpilot XL is installed and whenever it is used. CrossControl

does not recommend that CCpilot XL or its accessories be used actively by the driver when

a risk of injury to people, or damage to property, is present.

Be advised that CCpilot XL draws power from the vehicle battery. This can result in the

inability of the vehicle to start if the onboard computer has been on for a period of time

without the vehicle motor running.

1.3. Environment and Environmental Tolerance

CCpilot XL has been designed to cope with tough environmental demands. Strict tests have been

conducted on the unit in order to ensure that it fulfils the expectations of a rugged unit and much

work has been performed to choose and design internal components so that they, under all

circumstances and in the best possible way, provide you with a dependable and user-friendly

working instrument. Within the chapter Specifications, a list of standards can be found according

to which CCpilot XL has been tested and approved.

CCpilot XL shall preferably be placed under a roof in order to prevent exposure to direct water

contact. It is also important that it is mounted securely on a stand or the like to inhibit the unit

from moving and thereby becoming damaged, damaging the vehicle and/or people during, for

example, a traffic accident.

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

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1.4. Cleaning

To ensure proper and reliable functionality over time, the unit shall be wiped cleaned of dirt and

dust. Use a suitable light damp rag to clean the unit.

Never use alkaline, alcoholic or other chemicals for cleaning which can damage the unit.

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

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2. Overview

CCpilot XL is a compact, robust and versatile on-board computer equipped with, among other

things, a pressure-sensitive touch screen as well as a large number of connection alternatives such

as CAN, COM, Ethernet and USB.

2.1. CCpilot XL –Display unit

On the display unit of CCpilot XL there are buttons for adjusting the screens brightness level and a

status indicator. Depending on the configuration of the display it may also be equipped with a

touch screen.

2.2. CCpilot XL –PC unit

CCpilot XL PC contains the processor unit and hard drive. It also provides easily accessible external

connectors.

Increase and decrease

display’s brightness level

Status indicator

Touch screen

External

connectors

Mounting holes

Brand Label and

connector legend

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

www.crosscontrol.com

2.3. Connecting the Display to the PC unit

The display unit is connected to the PC unit with a DMI cable. The units can be mounted separately

or, as shown in the illustration below, as an integrated unit when combined with the 12.1” display.

The PC unit can also be configured to work with an external monitor using the VGA out signal or as

a standalone PC unit without any display.

2.4. Connectors

The connectors on CCpilot XL are M12 connectors, except from the display and power supply

connectors. Adapter cables are available as accessories, which make it possible to connect to

standard consumer peripherals connectors. For more information about each interface see the

chapter External interface description.

For more information on installing and setting up CCpilot XL see chapter Installation.

Display connectors

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

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3. Installation

CCpilot XL must be installed in such a way that the unit is not exposed to any unnecessary stress or

present any traffic danger. In this section, some recommendations are made regarding installation.

For information about mounting accessories please contact your CCpilot XL reseller.

CCpilot XL shall only be serviced by authorized personnel. If the unit is opened by non-authorised

personnel, the warranty becomes void.

3.1. Placing and installing of the unit and peripherals

CCpilot XL shall be installed in a ventilated space where air is able to circulate around the unit,

therefore not near hot air vents or the like. There must be at least 50 mm distance between the unit

and the closest partition or any other barrier. If the unit becomes too warm, it may not perform to

its full capacity and, with high temperature, cease to function.

If the preceding instructions are not observed, the cooling of the unit can be degraded which can

lead to overheating, consequently causing permanent damage to the unit.

When CCpilot XL or any device is installed in a vehicle environment it is important that the

installation is traffic-safe. One should also avoid installing the unit where it will block the driver’s

view. This applies to both the instrument panel and the view through windshield. One should also

think about how the placement affects personal safety in the event of a collision.

Consider traffic safety whenever CCpilot XL is installed and used in vehicle installations.

CrossControl does not recommend that CCpilot XL or its accessories are used actively by the driver

or operator when a risk of injury to people, or damage to property, is present.

3.2. Mounting the PC unit separately

The PC unit should be fastened onto suitable panelling in the cabin or someplace similar. This is

done with the six mounting holes on the sides of the unit. Suitable fasteners, such as MRT M4x25

or MC6S M4x25 screws, can be used. The maximum tightening torque allowed is 1.0 Nm.

If the surface, on which the PC unit should be fastened, is not flat, care must be taken so as not to

put mechanical tension on the unit during fastening. This can be solved appropriately by placing

suitable spacers between the PC unit and the surface. An alternative solution is to use a separate,

flat mounting plate for the PC unit. This plate is first fastened onto the desired area with separate

screws, or by other means. Use thread lockers in all screw holes, e.g., Loctite 222.

We recommend installing CCpilot XL in such a way that it is not exposed to unnecessary vibration

or other stress.

3.3. Mounting the display

3.3.1. Bracket mount

CCpilot XL is preferably mounted on a convenient bracket which allows for adjustment of the

display’s position and angle. The bracket should have, or be provided with, a flat fastening plate to

which the unit is bolted. The 10.4” display has mounting holes according to VESA 75 and the 12.1”

display is according to VESA 100). To fasten, use appropriate M6 cap screw of type MC6S (Allen) or

MRT (Torx). Note that the enclosure has blind holes, which give a maximum thread depth in the

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

www.crosscontrol.com

enclosure of 6.5 mm. The maximum torque is 2.5 Nm. Apply a thread locker in all bolt holes, e.g.

Loctite 222.

3.3.2. Panel Mount

With a front-mounted installation, use the rubber mask as a seal against the panel plate. The unit is

locked down by applying clamps which are either fixed to the panel (recommended) or fixed to the

unit through holes for VESA installation.

3.4. Integrated installation, PC unit mounted on display unit

An integrated installation can only be carried out on the PC unit together with the 12.1” display

unit.

The same placing demands apply here, as when the units are mounted separately. Mounting,

however, is carried out somewhat differently.

To fasten the PC and display units together, screws of type MC6S (Insex) or MRT (Torx), M4 x 25,

should be used. The maximum tightening torque allowed is 1.0 Nm. Use thread lockers in all screw

holes, e.g., Loctite 222.

The mounting holes on the PC unit’s cooling flanges are used to screw the integrated unit onto a flat

mounting plate. The mounting holes have M6 dimensions and are blind holes with a depth of 10

mm. Use screws of the correct length so that they do not hit the bottom of the mounting holes, and

always use thread lockers in all screw holes, e.g., Loctite 222. Maximum tightening torque allowed

is 9.8 Nm.

Note that the mounting plate, which is screwed onto the cooling flanges, should not cover a large

area. This may cause poor cooling of the computer and damage it permanently.

If the screws used in the mounting holes hit the bottom, it may cause damage to the unit’s

enclosure.

3.5. Mounting Cables

Cables shall be installed so that they don’t run the risk of being damaged, pinched or worn. Strain

relief cable assemblies and avoid bending and twisting cables. The connectors shall always be

screwed-in securely to give good contact and avoid unnecessary strain.

Through adapter cables, as supplied by CrossControl, standard connectors for Ethernet, USB and

COM can be connected to the unit. The hook up of these adapter cables can and should be placed in

a moisture-free, hidden space and should be secured and strain-relived.

3.6. Connecting the Power supply

This instruction addresses vehicle installations but the principle is the same also for other types of

installations. See also the description for the Power Supply Connector pin outs under the section

External interface description.

Carefully follow the connection instructions below. Make sure that the contacts are the right way up

and that they do not have to be forced, but lock gently and pliant.

CCpilot XL

Revision: 3.0

Technical Manual

Date: Feb 7, 11

www.crosscontrol.com

GND is connected to the vehicle’s ground.

ON/OFF (pins 2 and 5) i.e. the computer’s ON/OFF signal is connected to the battery or power

source through a recoiling ON/OFF button.

Battery (pins 3 and 7), i.e. the computer’s power supply (+24 VDC), should be connected directly to

the vehicle’s battery (G1) through an 8A fuse (F1).

Preheating (pin 4) allows preheating of the hard disk.

By connecting the power supply according to above, the on-board computer will start by a short

push signal on the ON/OFF button, equal to starting a normal PC computer. To shut down CCpilot

XL, push the ON/OFF button again or use the operating system shut down functionality.

3.6.1. Precautions

If applicable connect the computer before any main switch, as per the illustration above. If this is

not possible, ensure that the computer is turned off using for example the on/off button or turnkey

functionality before turning off the main switch or in any other way making the computer

powerless.

Sudden power disruptions may cause the computer to shut down, potentially causing lost or

corrupt data. If for example the power fluctuates when starting the vehicle engine, the computer

should be started after the vehicle engine is running.

Ensure that any application data is saved before turning off the computer.

All cables shall be disconnected from your computer before any welding or other service action is

performed on the vehicle.

3.7. Heating via Preheating

Preheating can be used to prepare for a direct start-up of CCpilot XL in low temperatures.

Preheating is initiated by a signal, from an external device, e.g., timer or motor heater, into pin 4 in

the power supply contact on CCpilot XL. When the signal is high the temperature is continuously

checked. If the temperature is below the defined setting the heater element is activated, by default

+5 °C. To save battery power, the LED indication and display is not activated during preheat

function.

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