Crosscontrol CCpilot V700 Manual de usuario

Revision: 1.0

2020-09-10

CCpilot V700

Technical Manual

www.crosscontrol.com

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

www.crosscontrol.com

1. Introduction

CCpilot V700 is a freely programmable display computer with 7” high brightness full-colour WVGA

TFT with PCAP touch screen. The strong LED backlight in combination with the optically bonded

PCAP, results in excellent sunlight readability.

The powerful i.MX8X ARM® based main CPU and Linux® operating system constitute an open

platform that facilitates the implementation of premium user-machine interaction, reliable controls

and integrated fleet management solutions. In addition, there is one co-processor responsible for

hardware control and supervision.

This technical manual provides important information regarding the product’s hardware and its

basic usage. For software and operating system specifics, please see additional documentation.

Revision history

Rev

Date

Author

Comments

1.0 2020-09-10 FMG

Release Version

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

www.crosscontrol.com

Contents

1. Introduction................................................................................................................................2

Revision history ...............................................................................................................................2

2. Product models .........................................................................................................................4

2.2. Document conventions .......................................................................................................4

2.3. Identification .........................................................................................................................4

2.4. Environmental resistance .....................................................................................................5

3. Product overview.......................................................................................................................5

3.1. Front side view.......................................................................................................................5

3.2. Rear side view .......................................................................................................................5

3.3. Connector side view ............................................................................................................6

4. Mounting and handling ............................................................................................................6

4.1. Mounting................................................................................................................................6

4.2. Connecting to power supply ..............................................................................................9

4.3. Cable installation ................................................................................................................11

4.4. Special considerations .......................................................................................................11

4.5. Handling and maintenance..............................................................................................12

4.6. Transportation......................................................................................................................13

5. Basic operation........................................................................................................................14

5.1. Turning ON ...........................................................................................................................14

5.2. Turning OFF and suspending .............................................................................................14

5.3. Light sensor ..........................................................................................................................15

5.4. Using the touch screen ......................................................................................................16

5.5. Status notification ...............................................................................................................16

5.6. Error codes ...........................................................................................................................16

6. Interface overview ..................................................................................................................18

6.1. Front panel...........................................................................................................................18

6.2. Buzzer....................................................................................................................................18

6.3. CAN ......................................................................................................................................18

6.4. Ethernet................................................................................................................................18

6.5. USB ........................................................................................................................................19

6.6. Bluetooth..............................................................................................................................19

7. Connectors ..............................................................................................................................20

7.1. M12 connectors, general...................................................................................................20

7.2. Power and CAN M12 pinout .............................................................................................20

7.3. Ethernet M12 pinout ...........................................................................................................21

7.4. USB M12 connector pinout ................................................................................................21

8. Specifications ..........................................................................................................................22

8.1. Technical data....................................................................................................................22

8.2. Environmental specifications.............................................................................................24

8.3. EMC specification...............................................................................................................24

8.4. Weight and dimensions......................................................................................................25

Technical support.........................................................................................................................26

Trademarks and terms of use ......................................................................................................27

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

www.crosscontrol.com

2. Product models

This documentation is applicable for all CCpilot V700 models. These models are:

•CCpilot V700 standard version of product. Part number C000152-04

•CCpilot V700 standard with Bluetooth module. Part number: C000152-01

•CCpilot V700 custom version. Part number C000152-02.

These models share the same level of performance, hardware architecture, TFT, enclosure

and connectors. The PCB is the same for all versions but may be populated differently.

2.1.1. Customized models

The platform enables additional customization of hardware and software. Described herein are

the features included in product models described above. Additional features in customized

models will be documented separately.

Contact CrossControl for customization inquiries.

2.2. Document conventions

This document uses the following conventions:

Description

Appearance

Important information

Differences between product

models

(exclamation symbol)

(observe’ symbol)

Text formats used in this document are described in the table below:

Format

Use

Italics

Names, designations, and references

Bolded

Important information

2.3. Identification

Each device has identification labels with serial number, part number and revision which identifies

your unique device. This information is required when communicating with CrossControl regarding

Technical support and Service/Repair needs.

Figure 1: Identification labels

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

www.crosscontrol.com

2.4. Environmental resistance

The CCpilot V700 product has been designed to manage tough environmental demands. Much

effort has been put into designing and selecting system components to provide a reliable and

robust device.

Thorough testing has been performed in order to ensure compliance to a broad range of

applicable regulatory requirements and to meet user demands of a ruggedized product for

machinery control.

A complete list of standards to which the product has been tested for compliance can be found

in chapters 8.2 and 8.3.

3. Product overview

This chapter contains illustrations of the CCpilot V700 showing the location of external

connectors, indicators etc. Connectors are described in more detail in chapter 7. Additional

mechanical information can be found in chapter 8.4.

3.1. Front side view

At the front side of the device there is a 7” display with projected capacitive touch-sensor

(PCAP). There is also a light sensor and an RGB status LED in the front. The light sensor

enables automatic dimming of display and the RGB status LED shows operation modes or fault

indications.

Figure 2: CCpilot V700 front side view

3.2. Rear side view

The rear side contains the mounting holes for either a fastener in accordance with 1.5” RAM®

ball mount (RAM-202U) or custom bracket for panel mounting and a GORE-TEX®membrane

for ventilation.

Light

RGB status

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

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Figure 3: CCpilot V700 rear side view

3.3. Connector side view

At the side of the device there are external interface connectors, i.e. 3 x M12 for Power, CAN,

Ethernet and USB.

4. Mounting and handling

This chapter contains recommendations for installation, handling and maintenance of the

product.

4.1. Mounting

CCpilot V700 supports two different mounting methods, a RAM mount or a panel mount. These

two mounting methods are described separately below.

For both fastening methods, use the appropriate 3 pc. M5 x 0.8 button head screw of type MRT

(Torx) The recommended torque for the screws is 1.5-2.0 Nm. Using fluid locker or locking

washers (split ring, toothed lock, etc.) is required for proper mounting. Ensure that the M5

mounting screws are clean and dry before mounting.

GORE-TEX

membrane, under

mount for added

protection

Figure 4: CCpilot V700 connector side

Ethernet

Power and CAN

USB

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

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Note that the depth of the threaded holes is 8 mm. Be careful not to use too long screws which

may damage the device when tightened. It is also very important to use a fastening plate with

holes that are not larger in diameter than 6 mm to avoid pulling out the threaded inserts from

the unit.

4.1.1. RAM mount

CCpilot V700 can be mounted using a RAM mount, i.e. RAM-202U, a round base 1.5” ball

mount which allows adjustment of the display’s position and angle. Screw length should be

12mm.

Figure 5: 3 hole ram mount

4.1.2. Panel mount

Alternatively, the device can be mounted in a panel-cutout using a panel mounting bracket

(article number C000152-48), Screw length should be 10mm.

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

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Figure 6: Mounting bracket

The mounting bracket is designed for a panel thickness of 1.5 - 3.0 mm. Panel cut out

dimensions are shown in the figure below. A drawing in DXF-format for precision cutting of

panels is available upon request. Screw length should be 10mm.

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

www.crosscontrol.com

Ensure that CCpilot V700 is mounted to a smooth, flat surface. Fastening the unit to an uneven

surface may stress the enclosure, damage the outer flange or possibly even flex the circuit

board inside, leading to a premature failure.

4.2. Connecting to power supply

This chapter describes how the CCpilot V700 is preferably connected to the power supply of

the equipment it is installed in. The principle is the same for vehicular and stationary

installations.

Carefully read through the following sub-chapters. They are critical for designing and adapting

the electrical system of the equipment in which the CCpilot V700 is installed. Connector

pinouts are found in chapter 7.

4.2.1. Wire gauge

Wire gauge for the power supply should be dimensioned with respect to the total load current,

the cable length required, and the worst-case voltage drop allowed, considering the minimum

operational voltage of the device.

•Current consumption of the CCpilot V700 device is found in chapter 8.1.

•The wire gauge for the power supply is recommended to be at least 0.75 mm2/AWG 18 for

“normal” loads.

4.2.2. External fuse

To prevent cable fire in case of short circuit, an external fuse must always be used when

powering the device from a high current capable power source, for example a vehicle battery.

•The fuse shall be located as close to the battery/power source as practically possible. A

recommendation is to place the fuse at a maximum distance of 15 cm (6 inches) from the

(+) terminal of the source.

•Fuse rating shall be dimensioned with respect to wire gauge, maximum current

consumption and the inrush current of the device. Refer to chapter 8.1 for fuse rating

details.

•As a guideline, a slow acting fuse with 2-3 A current rating should be used.

•Remember to also apply fusing for the on/off control wiring, see chapter 4.2.4.

4.2.3. External key switch signal

The device’s key switch signal should be connected to the positive supply line via the vehicle’s

ignition key switch.

•The wire gauge for the key switch signal shall be dimensioned to handle the total switch

current and the fuse type and rating shall be selected to prevent cable fire in case of

cabling short circuit.

•As a guideline, a slow acting fuse in the range of 100-5000 mA for the key switch signal

should be sufficient for most practically usable wire gauge.

CCpilot V700

Revision: 1.0

Technical Manual

2020-09-10

www.crosscontrol.com

4.2.4. Application example

Below is an application example schematic of the CCpilot V700 power supply connection.

If the system has a main switch for completely disconnecting the battery (S1 in schematic

below), the device’s power supply and key switch signal shall be connected after the main

switch.

It is not recommended to disconnect the battery without shutting down the device first - since

doing so will immediately switch off all internal voltages, regardless of ongoing operations. Any

information which was not saved to flash memory will be lost when disconnecting the battery.

However, no physical damage will be caused to the device by disconnecting the battery.

Figure 7: Schematic example for power supply installation of a CCpilot V700 device in a

vehicle. The ignition switch (S2) can be shared by several devices (Device X, Y, …)

By connecting the power supply according to the example above, the CCpilot V700 device will

automatically start up when the key switch (S2) is closed and shut down when the switch is

opened.

Note that the on/off behaviour of the CCpilot V700 described here is the default configuration.

Its response to the on/off signal may be altered using the CCAux API, see chapter 5.1 for more

details.

Be advised that the device consumes a small amount of power from the main supply also when

shutdown (123 µA at 12V, 0.38mA at 24V) or suspended (37mA at 12V, 22mA at 24V).

Therefore, if the device has been attached for a long period of time without the vehicle motor

GND

2-3 A

GND

BATTERY

(Turnkey

switch)

M12

connector 1

0.1-0.5 A

Device B

GND

Device C

GND

IMAX: 2.5 mA

Min 0.75 mm2/AWG 18

(Main switch)

(on/off control)

Min 0.75 mm2/AWG18

Device A

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