CRAM-A-LOT COR-02 Instrucciones de montaje
“EquippingTheWorldForABetterEnvironment”
Operation,Maintenance,andInstallation
Operation,Maintenance,andInstallation
Operation,Maintenance,andInstallation
StationaryCompactor
OWNER/OPERATORINSTRUCTIONMANUAL
OWNER/OPERATORINSTRUCTIONMANUAL
MODELS
COR-02
CCR-02
CSR-02
CXR-02
C0-2.5
CH-2.5
CX-2.5
COR-03
CHR-03
CXR-03
COR-04
CHR-04
CXR-04 UL
LISTED
CRUS
2
Congratulations
You have just purchased a quality designed and manufactured CRAM-A-LOT®Compactor.
Manufacturing compactors and balers since 1978, JV Manufacturing offers quality workmanship, factory trained installa-
tion and a national service network. Advanced features have been designed into the compactor for modern waste dis-
posal operations.
As with any investment, a return is expected, and the return received from this investment will be in the form of maximum
performance during many years of dependable service.
In order to maintain quality performance and safe operation of your new compactor, it is necessary to observe and prac-
tice the operation and maintenance information provided in this manual.
The employer involved in the operation, maintenance, and installation of the compactor should read and understand the
most current version of the following applicable standards.
ANSI Standard No. Z245.2, “Stationary Compactors-Safety Requirements for Installation, Maintenance and Operation”.
A copy of this standard may be obtained from:
ENVIRONMENTAL INDUSTRIES ASSOCIATION
4301 Connecticut Avenue, NW
Washington D.C. 20008
Website http://www.wastec.org
If, after thoroughly reading this manual, there are questions about the operation or repair of your compactor, please con-
tact J.V. Manufacturing, Inc., and our Customer Support Team will provide assistance.
CRAM-A-LOT® Customer Support
Tel: 800-754-4290
Fax: 479-751-7870
Hours: 7:00 am - 5:00 pm CST®
Monday - Friday
JV Manufacturing Corporate Philosophy
It is the stated goals of J.V. Manufacturing, Inc. to build equipment of uncompromising quality, provide the absolute best
customer service in our industry, and to conduct all business with honesty and integrity, whether it be with customers,
vendors, fellow employees or members of the community.
J.V. Manufacturing, Inc. encourages positive change. Change will provide opportunities for future growth and new direc-
tions as we move into the future.
3
4
Table of Contents
Manual0005 Rev. B. Effective 01-12-06
Introduction
Congratulations.................................................................................................................................3
Table of contents...............................................................................................................................5
Specifications .................................................................................................................................6-9
Operation Section
Decals .............................................................................................................................................12
Safety Decal Placement..................................................................................................................13
Compactor Operation
Safety Orientation.....................................................................................................................14
Owner/employer Responsibilities.............................................................................................15
Operator and Employee Responsibilities .................................................................................16
Procedure for control of hazardous energy sources.................................................................16
Safety and Training program....................................................................................................17
General Training.......................................................................................................................17
Compactor Controls .................................................................................................................18
Standard Operation Sequence.................................................................................................19
Emergency Procedures............................................................................................................19
User Preventive Maintenance ..................................................................................................20
Maintenance Section
Lockout & Tag-out Instructions........................................................................................................22
Hydraulic Safety ..............................................................................................................................23
Preventive Maintenance..................................................................................................................24
Checking and adding oil...........................................................................................................25
Pressure Setting Procedure .....................................................................................................25
Electric Schematics....................................................................................................................26-27
Hydraulic Schematics.................................................................................................................28-29
Trouble-Shooting Chart...................................................................................................................30
Installation Section
Installation Requirements
Concrete Pad..........................................................................................................................34
Positioning..............................................................................................................................34
Anchoring ...............................................................................................................................34
Electrical & Hydraulic Installation............................................................................................35
5
3-10
11-20
21-30
33-36
Warranty Policy & Procedures Section 37-40
Warranty Policy...........................................................................................................................38-39
Warranty Procedures.......................................................................................................................40
Parts Section
Safety Decal Placement ..................................................................................................................32
31-32
6
Specifications
DISCHARGE HEIGHT
B
(OAH) DISCHARGE WIDTH
A
(OAW)
C
(OAL)
MODEL A (OAW) B (OAH) C (OAL) DISCHARGE WIDTH DISCHARGE HEIGHT
COR-02 73-7/8” 59” 121-5/8” 60” 38”
CCR-02 73-7/8” 59” 121-5/8” 60” 38”
CSR-02 69-3/4” 59” 83” 60” 39”
CXR-02 73-7/8” 59” 121-5/8” 60” 38”
CX-2.5 73-3/8” 49” 138-3/8” 60” 36-3/4”
COR-03 74-1/2” 62” 168” 60” 41”
CXR-03 74-1/2” 62” 168” 60” 41”
CHR-03 74-1/2” 62” 168” 60” 41”
COR-04 74-1/2” 64” 167-7/8” 60” 41”
CHR-04 74-1/2” 64” 168” 60” 41”
7
J.V. MANUFACTURING, INC
COR-02, CCR-02, CSR-02, CXR-02 AND CX-2.5 SPECIFICATIONS
General Equipment Specifications COR-02 CCR-02 CSR-02
Wastec Charge Box Rating 1.5 cu/yd 1.5 cu/yd 1.52 cu/yd
Clear Top Opening 40”x58-3/8” 40”x58-3/8” 40”x57”
Cycle Time (sec) 63 63 42
System Pressure (psi) Normal 1,600 2,000 2,000
Maximum 2,000 2,400 2,400
Compaction Force (lbs) Normal 45,200 56,560 42,700
Maximum 56,500 67,850 51,300
Ram Face Pressure (psi) Normal 26.4 33.0 24.6
Maximum 33.0 39.7 29.5
Ram Penetration 13” min 13” min 7-1/2”
Motor (hp) 10 10 10
Motor (voltage) 208/230/480 3ph 208/230/480 3ph 208/230/480 3ph
Pump (capacity) (gpm) 10.5 10.5 10.5
Reservoir capacity (gal) 22 22 22
Cylinder
Bore 6” 6” 4” (2)
Stroke 54” 54” 34”
Rod 3.5” 3.5” 2”
Construction
Floor
1/2” steel plate 1/2” steel plate 1/2” steel plate
4” “C” Channel 4” “C” Channel 4” “C” Channel
Sides
3/16” steel plate 3/16” steel plate 3/16” steel plate
2”x6”x3/16” steel tube
4” “C” Channel 4” “C” Channel 4” “C” Channel
Breaker Bar 6”x6”x1” steel angle 6”x6”x1” steel angle 6”x6”x1” steel angle
Ram
Top 3/16” steel plate 3/16” steel plate 3/16” steel plate
Sides 1/4” steel plate 1/4” steel plate 3/16” steel plate
Bottom 1/2” AR steel plate 1/2” AR steel plate 1/2” AR steel plate
Face 1/2” steel plate 1/2” steel plate 1/2” steel plate
Guides UHMW pads UHMW pads UHMW pads
Weight (lbs) 3,900 4,200 4,000
CXR-02
1.5 cu/yd
40”x58-3/8”
52
2,000
2,400
77,000
92,400
45.0
54.0
13” min
10
208/230/480 3ph
10.5
33
7”
54”
4”
1/2” steel plate
4” “C” Channel
3/16” steel plate
2”x6”x3/16” steel tube
4” “C” Channel
6”x6”x1” steel angle
3/16” steel plate
1/4” steel plate
1/2” AR steel plate
1/2” steel plate
UHMW pads
4,500
8
J.V. MANUFACTURING, INC
COR-03, CXR-03, CHR-03, COR-04 AND CHR-04 SPECIFICATIONS
General Equipment Specifications CX-2.5 COR-03 CXR-03
Wastec Charge Box Rating 1.97 cu/yd 2.4 cu/yd 2.4 cu/yd
Clear Top Opening 52”x60” 62”x58-1/2” 62”x58-1/2”
Cycle Time (sec) 54 54 64
System Pressure (psi) Normal 2,000 2,000 2,000
Maximum 2,400 2,400 2,400
Compaction Force (lbs) Normal 76,970 56,500 76,900
Maximum 92,300 67,900 92,300
Ram Face Pressure (psi) Normal 43.5 31.9 43.4
Maximum 52.1 38.4 52.1
Ram Penetration 13” 13” min 13” min
Motor (hp) 15 10 15
Motor (voltage) 208/230/480 3ph 208/230/480 3ph 208/230/480 3ph
Pump (capacity) (gpm) 12 10.5 12
Reservoir capacity (gal) 33 33 33
Cylinder
Bore 7” 6” 7”
Stroke 64” 76” 76”
Rod 4” 3.5” 4”
Construction
Floor
1/2” steel plate 1/2” steel plate 1/2” steel plate
C-4 x 5.4 Channel 4” “C” Channel 4” “C” Channel
Sides
3/16” steel plate 1/4” steel plate 1/4” steel plate
2”x6”x3/16” steel tube 2”x6”x3/16” steel tube 2”x6”x3/16” steel tube
4” “C” Channel 4” “C” Channel 4” “C” Channel
Breaker Bar 6”x6”x1” steel angle 6”x6”x1” steel angle 6”x6”x1” steel angle
Ram
Top 1/4” steel plate 1/4” steel plate 1/4” steel plate
Sides 1/4” steel plate 1/4” steel plate 1/4” steel plate
Bottom 1/2” AR steel plate 1/2” AR steel plate 1/2” AR steel plate
Face 1/2” steel plate 1/2” steel plate 1/2” steel plate
Guides UHMW pads UHMW pads UHMW pads
Weight (lbs) 5,100 5,620 6,100
CHR-03
2.4 cu/yd
62”x58-1/2”
47
2,000
2,400
56,500
67,900
31.9
38.3
13” min
15
208/230/480 3ph
12
33
6”
76”
3.5”
1/2” steel plate
4” “C” Channel
1/4” steel plate
2”x6”x3/16” steel tube
4” “C” Channel
6”x6”x3/4” steel angle
1/4” steel plate
1/4” steel plate
1/2” AR steel plate
1/2” steel plate
UHMW pads
5,700
9
J.V. MANUFACTURING, INC
COR-03, CXR-03, CHR-03, COR-04 AND CHR-04 SPECIFICATIONS
General Equipment Specifications COR-04 CHR-04
Wastec Charge Box Rating 2.8 cu/yd 2.8 cu/yd
Clear Top Opening 60-3/16”x57” 60-3/16”x57”
Cycle Time (sec) 54 64
System Pressure (psi) Normal 2,000 2,000
Maximum 2,400 2,400
Compaction Force (lbs) Normal 56,550 76,900
Maximum 67,900 92,300
Ram Face Pressure (psi) Normal 27.3 37.1
Maximum 32.8 44.6
Ram Penetration 13” min 13” min
Motor (hp) 10 15
Motor (voltage) 208/230/480 3ph 208/230/480 3ph
Pump (capacity) (gpm) 10.5 12
Reservoir capacity (gal) 33 33
Cylinder
Bore 6” 7”
Stroke 76” 76”
Rod 3.5” 4”
Construction
Floor
1/2” steel plate 1/2” steel plate
4” “C” Channel 4” “C” Channel
Sides
3/8” steel plate 3/8” steel plate
3”x6”x1/4” steel tube 3”x6”x1/4” steel tube
4” “C” Channel 4” “C” Channel
Breaker Bar 8”x6”x1” steel angle 8”x6”x1” steel angle
Ram
Top 1/4” steel plate 1/4” steel plate
Sides 1/4” steel plate 1/4” steel plate
Bottom 1/2” AR steel plate 1/2” AR steel plate
Face 3/4” steel plate 3/4” steel plate
Guides UHMW pads UHMW pads
Weight (lbs) 7,240 7,420
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12
Tabla de contenidos
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