Craftsman 919.724570 Manual de usuario

Operators Manual

Permanently Lubricated

Tank mounted

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

Model No.

919.724570

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8

D24476 Rev. 3 6/3/02

2- ENG

D24476

FULL ONE YEAR WARRANTY ON AIR COMPRESSORS

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT,

FREE OF CHARGE.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days (90) from the date of purchase.

This Craftsman Air Compressor warranty gives you specific legal rights and

you may have other rights which vary from province to province.

Sears Canada, Inc., Toronto, Ont. M5B 2B8

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY GUIDELINES - DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . .2-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-21

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-25

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

WARRANTY

3- ENG D24476

SPECIFICATION CHART

Model No. 919-724570

Max. Developed HP 2

Bore 1-7/8”

Stroke 1-1/4”

Voltage-Single Phase 120

Minimum Branch Circuit Requirement 10 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 4

Approximate Cut-in Pressure 120

Approximate Cut-out Pressure 150

SCFM@ 40 psig 3.7

SCFM@ 90 psig 2.6

SAFETY GUIDELINES - DEFINITIONS

Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information, we use the symbols below. Please read the manual and pay attention to

these sections.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

●lead from lead-based paints

●crystalline silica from bricks and cement and other masonry products

●arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

4- ENG

D24476

RISK OF EXPLOSION OR FIRE

ALWAYS OPERATE THE COMPRESSOR IN A

WELL VENTILATED AREA FREE OF

COMBUSTIBLE MATERIALS, GASOLINE OR

SOLVENT VAPORS.

IF SPRAYING FLAMMABLE MATERIALS,

LOCATE COMPRESSOR AT LEAST 20 FEET

AWAY FROM SPRAY AREA. AN ADDITIONAL

LENGTH OF HOSE MAY BE REQUIRED.

STORE FLAMMABLE MATERIALS IN A

SECURE LOCATION AWAY FROM

COMPRESSOR.

NEVER PLACE OBJECTS AGAINST OR ON

TOP OF COMPRESSOR. OPERATE

COMPRESSOR IN AN OPEN AREA AT LEAST

12 INCHES AWAY FROM ANY WALL OR

OBSTRUCTION THAT WOULD RESTRICT THE

FLOW OF FRESH AIR TO THE VENTILATION

OPENINGS.

OPERATE COMPRESSOR IN A CLEAN, DRY,

WELL VENTILATED AREA. DO NOT OPERATE

UNIT INDOORS OR IN ANY CONFINED AREA.

ALWAYS REMAIN IN ATTENDANCE WITH THE

PRODUCT WHEN IT IS OPERATING.

ALWAYS DISCONNECT ELECTRICAL POWER

BY MOVING PRESSURE SWITCH LEVER TO

THE OFF POSITION AND DRAIN TANK DAILY

OR AFTER EACH USE.

HOW TO PREVENT IT

IT IS NORMAL FOR ELECTRICAL CONTACTS

WITHIN THE MOTOR AND PRESSURE SWITCH

TO SPARK.

IF ELECTRICAL SPARKS FROM

COMPRESSOR COME INTO CONTACT WITH

FLAMMABLE VAPORS, THEY MAY IGNITE,

CAUSING FIRE OR EXPLOSION.

RESTRICTING ANY OF THE COMPRESSOR

VENTILATION OPENINGS WILL CAUSE

SERIOUS OVERHEATING AND COULD CAUSE

FIRE.

UNATTENDED OPERATION OF THIS

PRODUCT COULD RESULT IN PERSONAL

INJURY OR PROPERTY DAMAGE. TO

REDUCE THE RISK OF FIRE, DO NOT ALLOW

THE COMPRESSOR TO OPERATE

UNATTENDED.

WHAT CAN HAPPEN

HAZARD

5- ENG D24476

RISK OF BURSTING

AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE

TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE

PROPERTY DAMAGE OR SERIOUS INJURY.

HOW TO PREVENT IT

WHAT CAN HAPPEN

DRAIN TANK DAILY OR AFTER EACH USE. IF

TANK DEVELOPS A LEAK, REPLACE IT

IMMEDIATELY WITH A NEW TANK OR REPLACE

THE ENTIRE COMPRESSOR.

NEVER DRILL INTO, WELD, OR MAKE ANY

MODIFICATIONS TO THE TANK OR ITS

ATTACHMENTS.

THE TANK IS DESIGNED TO WITHSTAND

SPECIFIC OPERATING PRESSURES. NEVER

MAKE ADJUSTMENTS OR PARTS

SUBSTITUTIONS TO ALTER THE FACTORY

SET OPERATING PRESSURES.

FOR ESSENTIAL CONTROL OF AIR

PRESSURE,YOU MUST INSTALL A PRESSURE

REGULATOR AND PRESSURE GAUGE TO THE

AIR OUTLET (IF NOT EQUIPPED) OF YOUR

COMPRESSOR. FOLLOW THE EQUIPMENT

MANUFACTURERS RECOMMENDATION AND

NEVER EXCEED THE MAXIMUM ALLOWABLE

PRESSURE RATING OF ATTACHMENTS. NEVER

USE COMPRESSOR TO INFLATE SMALL LOW-

PRESSURE OBJECTS SUCH AS CHILDREN’S

TOYS, FOOTBALLS, BASKETBALLS, ETC.

1. FAILURE TO PROPERLY DRAIN

CONDENSED WATER FROM THE

TANK, CAUSING RUST AND THINNING

OF THE STEEL TANK.

2. MODIFICATIONS OR ATTEMPTED

REPAIRS TO THE TANK.

3. UNAUTHORIZED MODIFICATIONS TO

THE UNLOADER VALVE, SAFETY

VALVE, OR ANY OTHER COMPONENTS

WHICH CONTROL TANK PRESSURE.

4. EXCESSIVE VIBRATION CAN WEAKEN

THE AIR TANK AND CAUSE RUPTURE

OR EXPLOSION.

ATTACHMENTS & ACCESSORIES:

EXCEEDING THE PRESSURE RATING OF AIR

TOOLS, SPRAY GUNS, AIR OPERATED

ACCESSORIES, TIRES AND OTHER

INFLATABLES CAN CAUSE THEM TO

EXPLODE OR FLY APART, AND COULD

RESULT IN SERIOUS INJURY.

RISK FROM FLYING OBJECTS

HOW TO PREVENT IT

WHAT CAN HAPPEN

THE COMPRESSED AIR STREAM CAN CAUSE

SOFT TISSUE DAMAGE TO EXPOSED SKIN

AND CAN PROPEL DIRT, CHIPS, LOOSE

PARTICLES AND SMALL OBJECTS AT HIGH

SPEED, RESULTING IN PROPERTY DAMAGE

OR PERSONAL INJURY.

ALWAYS WEAR ANSI Z87.1 APPROVED

SAFETY GLASSES WITH SIDE SHIELDS WHEN

USING THE COMPRESSOR.

NEVER POINT ANY NOZZLE OR SPRAYER

TOWARD ANY PART OF THE BODY OR AT

OTHER PEOPLE OR ANIMALS.

ALWAYS TURN THE COMPRESSOR OFF AND

BLEED PRESSURE FROM THE AIR HOSE AND

TANK BEFORE ATTEMPTING MAINTENANCE,

ATTACHING TOOLS OR ACCESSORIES.

HAZARD

6- ENG

D24476

HOW TO PREVENT IT

WHAT CAN HAPPEN

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK TO BREATHING

AIR OBTAINED DIRECTLY FROM THE

COMPRESSOR SHOULD NEVER BE USED TO

SUPPLY AIR FOR HUMAN CONSUMPTION. IN

ORDER TO USE AIR PRODUCED BY THIS

COMPRESSOR FOR BREATHING, SUITABLE

FILTERS AND IN-LINE SAFETY EQUIPMENT

MUST BE PROPERLY INSTALLED. IN-LINE

FILTERS AND SAFETY EQUIPMENT USED IN

CONJUNCTION WITH THE COMPRESSOR

MUST BE CAPABLE OF TREATING AIR TO ALL

APPLICABLE LOCAL AND FEDERAL CODES

PRIOR TO HUMAN CONSUMPTION.

WORK IN AN AREA WITH GOOD CROSS-

VENTILATION. READ AND FOLLOW THE

SAFETY INSTRUCTIONS PROVIDED ON THE

LABEL OR SAFETY DATA SHEETS FOR THE

MATERIAL YOU ARE SPRAYING. USE A

NIOSH/MSHA APPROVED RESPIRATOR

DESIGNED FOR USE WITH YOUR SPECIFIC

APPLICATION.

THE COMPRESSED AIR DIRECTLY FROM

YOUR COMPRESSOR IS NOT SAFE FOR

BREATHING. THE AIR STREAM MAY

CONTAIN CARBON MONOXIDE, TOXIC

VAPORS, OR SOLID PARTICLES FROM THE

TANK. BREATHING THESE CONTAMINANTS

CAN CAUSE SERIOUS INJURY OR DEATH.

SPRAYED MATERIALS SUCH AS PAINT, PAINT

SOLVENTS, PAINT REMOVER, INSECTICIDES,

WEED KILLERS, MAY CONTAIN HARMFUL

VAPORS AND POISONS.

RISK OF ELECTRICAL SHOCK

NEVER OPERATE THE COMPRESSOR

OUTDOORS WHEN IT IS RAINING OR IN WET

CONDITIONS.

NEVER OPERATE COMPRESSOR WITH

PROTECTIVE COVERS REMOVED OR

DAMAGED.

ANY ELECTRICAL WIRING OR REPAIRS

REQUIRED ON THIS PRODUCT SHOULD BE

PERFORMED BY AUTHORIZED SERVICE

CENTER PERSONNEL IN ACCORDANCE WITH

NATIONAL AND LOCAL ELECTRICAL CODES.

MAKE CERTAIN THAT THE ELECTRICAL

CIRCUIT TO WHICH THE COMPRESSOR IS

CONNECTED PROVIDES PROPER

ELECTRICAL GROUNDING, CORRECT

VOLTAGE AND ADEQUATE FUSE

PROTECTION.

YOUR AIR COMPRESSOR IS POWERED BY

ELECTRICITY. LIKE ANY OTHER

ELECTRICALLY POWERED DEVICE, IF IT IS

NOT USED PROPERLY IT MAY CAUSE

ELECTRIC SHOCK.

REPAIRS ATTEMPTED BY UNQUALIFIED

PERSONNEL CAN RESULT IN SERIOUS

INJURY OR DEATH BY ELECTROCUTION.

ELECTRICAL GROUNDING: FAILURE TO

PROVIDE ADEQUATE GROUNDING TO THIS

PRODUCT COULD RESULT IN SERIOUS

INJURY OR DEATH FROM ELECTROCUTION.

SEE GROUNDING INSTRUCTIONS.

HAZARD

7- ENG D24476

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF BURNS

TOUCHING EXPOSED METAL SUCH AS THE

COMPRESSOR HEAD OR OUTLET TUBES,

CAN RESULT IN SERIOUS BURNS.

NEVER TOUCH ANY EXPOSED METAL PARTS

ON COMPRESSOR DURING OR IMMEDIATELY

AFTER OPERATION. COMPRESSOR WILL

REMAIN HOT FOR SEVERAL MINUTES AFTER

OPERATION.

DO NOT REACH AROUND PROTECTIVE

SHROUDS OR ATTEMPT MAINTENANCE

UNTIL UNIT HAS BEEN ALLOWED TO COOL.

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK FROM MOVING PARTS

NEVER OPERATE THE COMPRESSOR WITH

GUARDS OR COVERS WHICH ARE DAMAGED

OR REMOVED.

ANY REPAIRS REQUIRED ON THIS PRODUCT

SHOULD BE PERFORMED BY AUTHORIZED

SERVICE CENTER PERSONNEL.

MOVING PARTS SUCH AS THE PULLEY,

FLYWHEEL AND BELT CAN CAUSE SERIOUS

INJURY IF THEY COME INTO CONTACT WITH

YOU OR YOUR CLOTHING.

ATTEMPTING TO OPERATE COMPRESSOR

WITH DAMAGED OR MISSING PARTS OR

ATTEMPTING TO REPAIR COMPRESSOR

WITH PROTECTIVE SHROUDS REMOVED CAN

EXPOSE YOU TO MOVING PARTS AND CAN

RESULT IN SERIOUS INJURY.

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF FALLING

A PORTABLE COMPRESSOR CAN FALL FROM

A TABLE, WORKBENCH OR ROOF CAUSING

DAMAGE TO THE COMPRESSOR AND

COULD RESULT IN SERIOUS INJURY OR

DEATH TO THE OPERATOR.

ALWAYS OPERATE COMPRESSOR IN A

STABLE SECURE POSITION TO PREVENT

ACCIDENTAL MOVEMENT OF THE UNIT. NEVER

OPERATE COMPRESSOR ON A ROOF OR

OTHER ELEVATED POSITION. USE

ADDITIONAL AIR HOSE TO REACH HIGH

LOCATIONS.

HAZARD

8- ENG

D24476

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF UNSAFE OPERATION

REVIEW AND UNDERSTAND ALL

INSTRUCTIONS AND WARNINGS IN THIS

MANUAL.

BECOME FAMILIAR WITH THE OPERATION

AND CONTROLS OF THE AIR COMPRESSOR.

KEEP OPERATING AREA CLEAR OF ALL

PERSONS, PETS, AND OBSTACLES.

KEEP CHILDREN AWAY FROM THE AIR

COMPRESSOR AT ALL TIMES.

DO NOT OPERATE THE PRODUCT WHEN

FATIGUED OR UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. STAY ALERT AT ALL

TIMES.

NEVER DEFEAT THE SAFETY FEATURES OF

THIS PRODUCT.

EQUIP AREA OF OPERATION WITH A FIRE

EXTINGUISHER.

DO NOT OPERATE MACHINE WITH MISSING,

BROKEN, OR UNAUTHORIZED PARTS.

UNSAFE OPERATION OF YOUR AIR

COMPRESSOR COULD LEAD TO SERIOUS IN-

JURY OR DEATH TO YOU OR OTHERS.

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR

OIL CAN LEAK OR SPILL AND COULD

RESULT IN FIRE OR BREATHING HAZARD,

SERIOUS INJURY OR DEATH CAN RESULT.

OIL LEAKS WILL DAMAGE CARPET, PAINT OR

OTHER SURFACES IN VEHICLES OR

TRAILERS.

ALWAYS PLACE COMPRESSOR ON A

PROTECTIVE MAT WHEN TRANSPORTING TO

PROTECT AGAINST DAMAGE TO VEHICLE

FROM LEAKS. REMOVE COMPRESSOR FROM

VEHICLE IMMEDIATELY UPON ARRIVAL AT

YOUR DESTINATION.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

9- ENG D24476

GLOSSARY

DUTY CYCLE

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

ACCESSORIES

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called “cut-in” pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

“cut-out” pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

10- ENG

D24476

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug. DO NOT

USE AN ADAPTER. See

illustration.

3. Attach the four rubber feet to the

unit’s legs using the four screws

removed in step 2.

NOTE: Flat side of rubber feet goes

against unit legs.

Assemble Rubber Feet

1. Carefully place unit on side

opposite of controls.

2. Using a 3/8 inch socket or nut

driver remove the screws

attaching the unit to the shipping

pallet.

NOTE: These screws will be used to

install the rubber feet.

INSTALLATION

GROUNDING INSTRUCTIONS

RISK OF

ELECTRICAL

SHOCK. In the event of a short

circuit, grounding reduces the risk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Locate the air compressor in a clean,

dry and well ventilated area. The air

compressor should be located at

least 12" away from the wall or other

obstructions that will interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow for proper cooling. The

ventilation openings on the

compressor are necessary to

maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.

Grounding Pin

Grounded

Outlets

Plug

ASSEMBLY

Tools Required for Assembly

1 - 3/8” socket or nut driver Leg

Rubber

Foot

Screw

Contents of Carton

1 - Air Compressor

4 - Rubber Feet

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