Craftsman 919.728001 Manual de usuario

Owner’s Manual

Tank Mounted

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

Model No.

919.728001

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8

A15256 Rev. 0 11/14/05

2- ENG

A15256

TABLE OF CONTENTS

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . 3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

SERVICE AND ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-25

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . .Back Cover

FULL ONE YEAR WARRANTY

If this CRAFTSMAN Inflator fails due to a defect in material or workmanship

within one year from the date of purchase, Sears will at its option repair or

replace it free of charge. Contact your nearest Sears Service Center (1-800-

4-MY-HOME®) to arrange for product repair, or return the CRAFTSMAN

product to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may also have other

rights which vary from province to province.

Sears Canada, Inc. Toronto, Ont. M5B 2B8

WARRANTY

3- ENG A15256

SPECIFICATION CHART

Model No. 919-728001

Running Horsepower 1.8

Bore 2.875"

Stroke 2.0"

Voltage-Single Phase 120/240

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity ASME/25 gallons (U.S.)

Approximate Cut-in Pressure 100

Approximate Cut-out Pressure 125

SCFM @ 40 psig 7.2

SCFM @ 90 psig 5.6

SAFETY GUIDELINES - DEFINITIONS

Indicates an

imminently hazardous

situation which, if not avoided, will result

in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in minor

or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situation

which, if not avoided, may result in

property damage.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains

chemicals known (to the State of California) to cause cancer, birth defects

or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do

this type of work. To reduce your exposure to these chemicals: work in

a well ventilated area, and work with approved safety equipment, always

wear MSHA/NIOSH approved, properly fitting face mask or respirator when

using such tools.

When using air tools, basic safety precautions should always be followed

to reduce the risk of of personal injury.

4- ENG

A15256

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

HAZARD

WARNING: Risk of explosion or fire

How To Prevent It

What Could Happen

It is normal for electrical contacts

within the motor and pressure switch to

spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

Always operate the compressor in a

well ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor

in an open area at least 12 inches

away from any wall or obstruction that

would restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

5- ENG A15256

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

How To Prevent It

What Could Happen

WARNING: Risk from Flying Objects

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

HAZARD

Drain tank daily or after each use. If tank

develops a leak, replace it immediately

with a new tank or replace the entire

compressor.

Failure to properly drain condensed

water from tank, causing rust and

thinning of the steel tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

Excessive vibration can weaken the air

tank and cause rupture or explosion

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions

to alter the factory set operating

pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never

use compressor to inflate small low

pressure objects such as children’s toys,

footballs, basketballs, etc.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

What Could Happen

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A15256

WARNING: Risk to Breathing

WARNING: Risk of Electrical Shock

HAZARD

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel

in accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breathing,

suitable filters and in-line safety

equipment must be properly installed.

In-line filters and safety equipment

used in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes prior

to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials

you are spraying. Use a NIOSH/ MSHA

approved respirator designed for use with

your specific application.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

7- ENG A15256

WARNING: Risk of Burns

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts

Never operate the compressor with

guards or covers which are damaged or

removed.

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if

they come into contact with you or your

clothing.

WARNING: Risk of Falling

A portable compressor can fall from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

HAZARD

Any repairs required on this product

should be performed by authorized

service center personnel.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to

moving parts and can result in serious

injury.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

8- ENG

A15256

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

WARNING: Risk of Unsafe Operation

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HAZARD

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

Oil can leak or spill and could result

in fire or breathing hazard; serious

injury or death can result. oil leaks will

damage carpet, paint or other surfaces

in vehicles or trailers.

Always place COMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

SAVE THESE INSTRUCTIONS

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

9- ENG A15256

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as

you continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure

at which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

ACCESSORIES

DUTY CYCLE

This unit is capable of powering the following accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressor pump is

capable of running continuously.

However, to prolong the life of your

air compressor, it is recommended

that a 50%-75% average duty

cycle be maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

10- ENG

A15256

ASSEMBLY

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

1. Remove unit from carton and

discard all packaging. NOTE:

Save all parts bags.

To Install Handle

The wheels and

handle do not

provide adequate clearance,

stability, or support for pulling the

unit up and down stairs or steps.

The unit must be lifted or pushed

up a ramp. Do not lift the unit by

the manifold assembly, the unit

could be damaged.

1. To make installation easier,

submerge handle grip into warm

soapy water. Remove handle

grip from soapy water and slide

onto handle.

2. Insert the open end of the

handle under the saddle. Before

attaching handle, you may have

to pull the open ends of the

handle apart so they fit tightly

against the side of the saddle.

Looking in from the open end of

the saddle, position the handle

toward the two bent tabs, on the

inside walls of the saddle.

3. Slowly push the open ends of

the handle onto both tabs at the

same time. Continue pushing the

handle into the saddle until the

holes on the side of the saddle

and handle are in line.

4. Guide the straight end of each

retaining clip through the saddle

hole and both handle holes.

5. Rotate each retaining clip and

press down until it snaps into

place over the handle.

Saddle Hole

Handle Hole

Bent Tabs

Open End

Of Handle

Retaining Clip Handle

Retaining Clip

Handle

Inserted

On Tabs

Bent Tabs Saddle Open End

Of Handle

Open End

Of Saddle

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