Crafco SS60-Diesel Manual de usuario

Parts Manual - 26618

Revision B

Fill in appropriate fields that apply to this machine

Machine S/N: ________________________________

1st Hose S/N: _______________________________

2nd Hose S/N: _______________________________

1st Pump S/N: _______________________________

2nd Pump S/N: ______________________________

Engine S/N: ________________________________

Compressor S/N: _____________________________

Gear Box S/N (Patcher): ______________________

Blower S/N (Magnum): ________________________

SUPER SHOT 60 Diesel Melter Part

Manual

Revisions

Revision

Date

Updated to new format.

6/9/2015

Added trailer mount information

8/2016

SUPER SHOT 60 DIESEL SKID MOUNT MELTER

PN 46800

SUPER SHOT 60 DIESEL TRAILER MELTER

PN 46950

Super Shot 60 Diesel Melter Part

Manual

Table of Contents

1.0 About This Manual.................................................................................................................. 1-1

1.1 How to use this manual:...................................................................................................... 1-1

2.0 Safety Precautions.................................................................................................................. 2-1

2.1 General Safety.................................................................................................................... 2-1

2.2 Personal Safety................................................................................................................... 2-1

2.3 Equipment or Operational Safety......................................................................................... 2-1

2.4 Safety Symbols and Notices................................................................................................ 2-2

3.0 Limited Warranty..................................................................................................................... 3-1

3.1 Warranty Claim Instructions................................................................................................. 3-2

4.0 Machine Specifications ........................................................................................................... 4-1

5.0 Operating Instructions............................................................................................................. 5-1

5.1 Preparing the Machine for Start Up ..................................................................................... 5-1

5.2 Machine Start Up for Electric Hose...................................................................................... 5-3

5.3 About the Heated Hose, Wand, Valve, and Tip Guard......................................................... 5-5

5.4 Electric Hose Care and Cautions......................................................................................... 5-6

5.5 Storing the Electric Hose for Transport................................................................................ 5-6

5.6 Loading Material into the Sealant Tank ............................................................................... 5-7

Material Tank Depth Chart....................................................................................... 5-85.6.1

5.7 Dispensing the Material....................................................................................................... 5-9

5.8 Shutting Down and Cleaning Out the Machine.................................................................. 5-10

5.9 Storing the Machine .......................................................................................................... 5-10

6.0 Maintenance Instructions........................................................................................................ 6-1

6.1 Engine................................................................................................................................. 6-1

6.2 Hydraulic System ................................................................................................................ 6-1

6.3 Heat Transfer Oil................................................................................................................. 6-1

6.4 Wheel Bearing..................................................................................................................... 6-1

6.5 Material Sensor Tube.......................................................................................................... 6-1

6.6 Lug Nuts.............................................................................................................................. 6-1

6.7 Brakes................................................................................................................................. 6-2

6.8 Tongue Jack........................................................................................................................ 6-2

6.9 Temperature Control Calibration ......................................................................................... 6-2

6.10 Maintenance Chart............................................................................................................ 6-3

6.11 Service Instructions........................................................................................................... 6-4

6.12 General Maintenance Parts............................................................................................... 6-4

Super Shot 60 Diesel Melter Part

Manual

Table of Contents

6.13 Recommended Spare Parts...............................................................................................6-5

6.14 Recommended Fluids and Lubricants................................................................................6-5

6.15 Applicable Brands of Heat Transfer Oil..............................................................................6-6

6.16 Typical Heat Transfer Oil Specifications ............................................................................6-6

6.17 Material Pump Replacement..............................................................................................6-7

7.0 How to Use a Multimeter.........................................................................................................7-1

7.1 Checking DC Voltage with a Multimeter...............................................................................7-1

7.2 Checking AC Voltage with Multimeter..................................................................................7-1

7.3 Checking Resistance (Ohms)..............................................................................................7-1

7.4 Checking Amperage............................................................................................................7-2

8.0 Burner Troubleshooting...........................................................................................................8-1

8.1 Sealant heating Slowly ......................................................................................................8-11

8.2 Mixer Troubleshooting.......................................................................................................8-12

Symptom: Mixer Does Not Rotate..........................................................................8-128.2.1

Mixer Hydraulic Troubleshooting............................................................................8-188.2.2

8.3 Hose Troubleshooting........................................................................................................8-21

Symptom: Hose Does Not Heat.............................................................................8-218.3.1

Symptom: Trigger is not Working...........................................................................8-268.3.2

RTD Sensor Ohms vs. Temperature......................................................................8-278.3.3

8.4 Pump Troubleshooting.......................................................................................................8-29

Symptom: Material Does Not Dispense When the Pump is Activated....................8-298.4.1

Pump Hydraulic Troubleshooting...........................................................................8-358.4.2

9.0 About the Illustrated Parts List.................................................................................................9-1

9.1 Ordering Crafco Parts..........................................................................................................9-1

9.2 Super Shot 60 Diesel Skid Mount Melter .............................................................................9-2

9.3 Super Shot 60 Diesel Trailer Melter.....................................................................................9-6

9.4 Tank Assembly..................................................................................................................9-10

9.5 Control Box Assembly .......................................................................................................9-12

9.6 Engine Assembly...............................................................................................................9-16

9.7 Hydraulic Control Valve Assembly.....................................................................................9-18

9.8 Pump/Mixer Motor Assembly: PN 44832 ...........................................................................9-20

9.9 Diesel Burner Assembly: PN46380....................................................................................9-22

9.10 Hydraulic Schematic........................................................................................................9-24

9.11 Electrical Schematic ........................................................................................................9-28

Super Shot 60 Diesel Melter Part

Manual

Table of Contents

10.0 Tools and Accessories........................................................................................................ 10-1

Super Shot 60 Diesel Melter Part

Manual

List of Figures

Figure 5.1 Hydraulic Fluid Level and Temp. Gauge ......................................................................5-2

Figure 5.2 Heat Transfer Oil Dipstick ............................................................................................5-2

Figure 6.1 Lug Bolt Tightening Sequence .....................................................................................6-1

Figure 6.2 Scale Plate...................................................................................................................6-2

Figure 6.3 Material Pump Replacement........................................................................................6-9

Figure 7.1 Standard Multimeter.....................................................................................................7-2

Figure 7.2 Clamp –On Amp Meter/Multimeter..............................................................................7-3

Figure 8.1 Diesel Burner Schematic..............................................................................................8-6

Figure 8.2 Diesel Burner Electrode Adjustment...........................................................................8-10

Figure 8.3 Diesel Burner Air Settings..........................................................................................8-10

Figure 8.4 Checking Din Plug Voltage.........................................................................................8-16

Figure 8.5 Mixer Circuit Schematic..............................................................................................8-17

Figure 8.6 Hydraulic Valve Pressure Setting...............................................................................8-19

Figure 8.7 Din Plug Layout..........................................................................................................8-20

Figure 8.8 Junction Box Voltage Test..........................................................................................8-23

Figure 8.9 Hose Circuit Schematic..............................................................................................8-24

Figure 8.10 Junction Box Wiring .................................................................................................8-25

Figure 8.11 Pump Circuit Schematic...........................................................................................8-36

Figure 9.1 Super Shot 60 Diesel Skid Mount Melter......................................................................9-2

Figure 9.2 Super Shot 60 Diesel Trailer Melter..............................................................................9-6

Figure 9.3 Tank Assembly ..........................................................................................................9-10

Figure 9.4 Control Box Assembly................................................................................................9-12

Figure 9.5 Engine Assembly .......................................................................................................9-16

Figure 9.6 Hydraulic Control Valve Assembly: PN 45420............................................................9-18

Figure 9.7 Pump/Mixer Motor Assembly: PN 44832....................................................................9-20

Figure 9.8 Diesel Burner Assembly: PN 46380 ...........................................................................9-22

Figure 9.9 Hydraulic Diagram: PN 46959....................................................................................9-24

Figure 9.10 Electrical Schematic.................................................................................................9-28

Super Shot 60 Diesel Melter Part

Manual

List of Tables

Table 2-1 Safety Symbols and Notices......................................................................................... 2-2

Table 2-2 Safety Symbols and Notices (continued)....................................................................... 2-3

Table 4-1 Machine Specifications ................................................................................................. 4-1

Table 5-1 Preparing the Machine for Start Up............................................................................... 5-1

Table 5-2 Starting the Burner........................................................................................................ 5-3

Table 5-3 Electric Hose Care........................................................................................................ 5-6

Table 5-4 Hose for Transport Instructions..................................................................................... 5-6

Table 5-5 Loading Material into the Sealant Tank......................................................................... 5-7

Table 5-6 Material Tank Depth Chart............................................................................................ 5-8

Table 5-7 Dispensing the Material ................................................................................................ 5-9

Table 5-8 Shutting Down the Machine........................................................................................ 5-10

Table 6-1 Maintenance Chart........................................................................................................ 6-3

Table 6-2 Service Instructions....................................................................................................... 6-4

Table 6-3 General Maintenance Parts .......................................................................................... 6-4

Table 6-4 Recommended Spare Parts.......................................................................................... 6-5

Table 6-5 Recommended Fluids and Lubricants........................................................................... 6-5

Table 6-6 Applicable Brand of Heat Transfer Oil........................................................................... 6-6

Table 6-7 Material Pump Replacement......................................................................................... 6-7

Table 6-8 Material Pump Replacement (continued)...................................................................... 6-8

Table 8-1 Basic Visual Burner Troubleshooting............................................................................ 8-1

Table 8-2 Basic Visual Burner Troubleshooting (continued).......................................................... 8-2

Table 8-3 Burner Electrical Troubleshooting................................................................................. 8-2

Table 8-4 Burner Electrical Troubleshooting (continued)............................................................... 8-3

Table 8-5 Burner Electrical Troubleshooting (continued)............................................................... 8-4

Table 8-6 Burner Electrical Troubleshooting (continued)............................................................... 8-5

Table 8-7 Smoke Coming Out of Exhaust Stack........................................................................... 8-7

Table 8-8 Burner Lights But Shuts Down After 15 Seconds.......................................................... 8-7

Table 8-9 Testing the DC Controller.............................................................................................. 8-8

Table 8-10 Burner Fuel Solenoid Testing...................................................................................... 8-8

Table 8-11 Burner Ignition Coil Testing......................................................................................... 8-9

Table 8-12 Bleeding the Burner.................................................................................................... 8-9

Tabla de contenidos

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