Cornelius D3030 Manual de usuario

ICE/DISPENSER

ModelD3030

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1989-95Ó

PartNo 91875.

March,1997

Revision C

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

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TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

GENERALDESCRIPTION1..................................................

INSTALLATIONINSTRUCTIONS2............................................

ADJUSTMENT2........................................................

OPERATING INSTRUCTIONS5...............................................

MAINTENANCE5...........................................................

DAILYORAS REQUIRED5..............................................

WEEKLYORAS REQUIRED5............................................

MONTHLY5............................................................

CLEANING INSTRUCTIONS5................................................

DISPENSER5..........................................................

TROUBLESHOOTING GUIDE7...............................................

BLOWNFUSE OR CIRCUITBREAKER7..................................

GATEDOES NOTOPENAGITATOR DOES NOT TURN.7...................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.7...........

GATEOPENS.AGITATOR DOES NOT TURN.7............................

ICEDISPENSES CONTINUOUSLY.7......................................

SLUSHYICE.WATERIN HOPPER.7......................................

WARRANTY13..............................................................

LISTOF FIGURES

FIGURE1. GATERESTRICTORPLATE2..................................

FIGURE2.MOUNTINGTEMPLATES 4....................................

FIGURE3.WIRINGDIAGRAM8..........................................

FIGURE4.SOLENOIDASSEMBLY AND PARTSLIST9.....................

FIGURE5.EXPLODEDASSEMBLY(UPPER)AND PARTSLIST10............

FIGURE6.EXPLODEDASSEMBLY(LOWER)AND PARTSLIST11...........

FIGURE7.MOTORASSEMBLYDETAILAND PARTSLIST12.................

LISTOF TABLES

TABLE1.SPECIFICATIONS1............................................

Manufactured UnderOne or More of the Following PatentNumbers:

3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359

4,346,824

Canadian PatentNumbers

912,514 (10/72),936,855 (11,73),4,429,543,4,921,149

OtherPatentsPending

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SAFETY PRECAUTIONS

Always disconnectpowertothe dispenserbeforeservicing orcleaning.

Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-

tion occurs automaticallywhenthedispenseris energized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.Toinsurecontinued protection and sanitation,observe thefollowing

ALWAYS be surethe removablelidisproperlyinstalled to preventunautho-

rized access tothe hopperinteriorand possiblecontamination ofice.

ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.

Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.Thedispenser

agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”

insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice

isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into

thedispenserhopper.

GENERALDESCRIPTION

The D3030 ice dispensers solveiceservice needsinthe sanitary,spacesaving,economical way.Designed to

be manuallyfilled withicefromanyremoteicemaking source, these dispenserswill dispensecubes(up to

1-1/4”insize),cubeletsand hard-chipped orcracked ice.

Table 1.Specifications

Model:D3030

IceStorage:220 lbs.

Electrical:120/1/60 5.5Amp

DrainConnection:3/4”FPT

Electrical Connection:6’,3-WireCordwith 3-Prong Ground Type Plug

Dimensions:30”Wx30”Dx36”H

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INSTALLATIONINSTRUCTIONS

1.The ice dispenser mustbe sealed tothe counter.The template drawings(page 4)indicate openingswhich

mustbe cutinthe counter.Locatethe desired position forthe dispenser, then markthe outline dimensions

and cutoutlocationsusing the template drawing.Cutopeningsinthe counter.

Applyacontinuousbead ofNSFInternational(NSF)approved silastic sealant(DOW732 orequal)approxi-

mately1/4”inside of the unitoutline dimensionsand around all openings.Then position the uniton the

counterwithinthe outline dimensions.All excess sealantmustbe wiped awayimmediately.The sinkis

shipped loose and isnot tobesealed to provide service access.

2.Carefullypull the drainline and powercordthrough the large opening inthe bottomof the unit.

3.Connect the draintube to an open drain.Ifadditionalpiping isrequired,itmustbe 3/4”IPS (orequal)and

mustpitch downward awayfromthe unit forproperdrainage.

4.Clean the hopperinterior.(See CLEANING INSTRUCTIONSon pages5&5).

5.Connect the powercordtoa115volt, 60 cycle,3-wire grounded receptacle.All electrical wiring mustcon-

form to nationaland localelectricalcodes.

NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be

sized, installedand maintainedaccording tofederalstate,and local laws.

GATERESTRICTORPLATE

CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting

restrictor.

FIGURE1. GATERESTRICTORPLATE

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ADJUSTMENTNOTAG

Thisdispenserisprovided with a gaterestrictorplate,installed inits’ highestposition.Thisplate adjuststhe rate

oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe

removed entirelyfor maximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce

the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe

found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-

strictorplatetothe desired position and re-tightening the nuts.

If the dispenserfailsto dispensethe icewhen operated,check foriceinthe hopperand thatpowerisbeing

supplied tothe unit. If the problempersists,refertothe troubleshooting guide (page 7).

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NOTE:shadedarea indicates opening in

cabinetbottomneededforutilities

and beveragetubing.

FIGURE2.MOUNTINGTEMPLATES

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OPERATINGINSTRUCTIONS

Fill the hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute.

Iceflow will continue until the leverisreleased.Ifice doesnotdispensesee the TROUBLESHOOTING GUIDE

tofind the cause.

NOTE:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupanyice spilled

fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledontheunit

atall times.

MAINTENANCE

The following dispenser maintenanceshould be performed at the intervalsindicated:

DAILY(orasrequired)

Removeforeign materialfromthe vending area sinkto preventdrain blockage.

WEEKLY(orasrequired)

Clean vending area.Check forproperwaterdrainage fromthe vending area sink.

MONTHLY

Clean and sanitizethe hopperinterior (see CLEANING INSTRUCTIONS).

If thedispenserfailsto dispense ice when operated,check that thehopperhas ice initand thatpower

isbeing suppliedtotheunit. If theproblempersists,refertotroubleshooting guide(page 7).

CLEANINGINSTRUCTIONS

WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp

objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage

may result.Do notuse solventsorothercleaning agents,as they may attack theplastic

material.

DISPENSER

1.Clean the icestorage hopperatleastonceamonth.

2.Removethe centerscrewon the agitatordisk and lift off the agitatorand the agitatordisk assembly.Wash

and rinsethemthoroughly.

3.Wash downthe inside of the hopperand top coverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

4.Replacethe agitator.

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5.Sanitizethe inside of the hopperand agitatorwithasolution of1/2 ounce ofhousehold bleachin 1 gallon of

water.(200 PPM)

6.Replacethe agitatordisk.Sanitize asdescribed inStep 5.Besurethe centerscrew isreplaced and the

screw istight.

7.RemoveIceChutecoverasfollows:

A.Flex sidesoutwardto disengage lowerpins.

B.Lift IceChutecoverto disengage upperpins.

C.LowerIceChutecoverdown outofunit. Note:itmaybe helpfultotwistcoverslightly.

8.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

9.Reversestepsabovetoreassembleicechute.

10.Sanitize asdescribed inStep 5.

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TROUBLESHOOTING GUIDE

Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice. If

the unitdoesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating thede-

fect.

TroubleProbableCause

BLOWNFUSE OR CIRCUITBREAKERA.Shortcircuitinwiring.

B.Defective gatesolenoid.

C.Defective agitator motor.

GATEDOES NOTOPENAGITATOR DOES

NOT TURN.A.No power.

B.Bentdepressorplate(doesnotactuateswitch).

C.Defective dispensing switch.

GATEDOES NOTOPENORIS SLUGGISH.

AGITATORTURNS.A.Defective gatesolenoid.

B.Weakgatespring

C.Excessive pressure againstgateslide.

GATEOPENS.AGITATOR DOES NOT TURN.A. Icesolidified in hopper.

B.Defective agitator motor.

C.Defectivecapacitor.

ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnotrelease

switch).

B.Defective dispensing switch.

C. Improperswitchinstallation.

SLUSHYICE.WATERIN HOPPER.A.Blocked drain.

B.Unitnotlevel.

C.Poorice qualitydue towaterqualityoricemaker

problems

891875

WHEN REPLACINGSOLENOID,

ADJUST TO7/8INCH AS SHOWN

BEFORETIGHTENINGMOUNTING

SCREWS.

FIGURE3.WIRINGDIAGRAM

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