Cornelius 2230 K4-100 Manual de usuario

ICE/SOFT DRINK

POST-MIX DISPENSER

Models:2230 K4-100

2230 K4PB-100

2230 K6-100

2230 K6PB-100

2230 AK6

2230 AK6PB

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1989-99Ó

PartNo.91487

November1999

Revision D

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91487

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

DESCRIPTION1........................................................

INSTALLATIONINSTRUCTIONS2............................................

KIT27065 3.............................................................

GATERESTRICTORPLATE4............................................

ADJUSTMENT4........................................................

MAINTENANCE7...........................................................

PERIODIC CLEANING7.................................................

DAILY(ORAS REQUIRED)7............................................

WEEKLY(ORAS REQUIRED)7.........................................

MONTHLY7...........................................................

START-UP&OPERATINGINSTRUCTIONS7..............................

CLEANINGINSTRUCTIONS7............................................

DISPENSER7.........................................................

COLDPLATE8........................................................

BEVERAGE SYSTEM8.................................................

TROUBLESHOOTING10......................................................

BLOWNFUSE OR CIRCUITBREAKER.10..................................

GATEDOES NOTOPEN.10...............................................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.10..........

GATEOPENS.AGITATOR DOES NOT TURN 10.............................

ICEDISPENSES CONTINUOUSLY.10......................................

SLUSHYICE.WATERIN HOPPER.10.....................................

BEVERAGES DONOTDISPENSE.10......................................

BEVERAGES TOO SWEET.11............................................

BEVERAGENOTSWEETENOUGH.11....................................

BEVERAGES NOTCOLD(UNITSWITHBUILT-IN COLDPLATE).11...........

PARTSLIST14..............................................................

WARRANTY17..............................................................

91487

TABLEOFCONTENTS(cont’d)

Page

LISTOF FIGURES

FIGURE1. ICEDIVERTER3.............................................

FIGURE2.GATERESTRICTORPLATE4..................................

FIGURE3.MOUNTINGTEMPLATE5.....................................

FIGURE4.PLUMBINGDIAGRAM6.......................................

FIGURE5.WIRINGDIAGRAMD150 DISPENSER12.........................

FIGURE6.DISPENSERSECTIONEXPLODEDVIEW13.....................

FIGURE7.CABINETSECTIONEXPLODEDVIEW& PARTSLIST15..........

FIGURE8.SOLENOIDASSEMBLY16......................................

LISTOF TABLES

TABLE1.SPECIFICATIONS1............................................

Manufactured UnderOne orMore of the Following PatentNumbers:

3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359

4,346,824

Canadian PatentNumbers

912,514 (10/72),936,855 (11,73),4,429,543,4,921,149

OtherPatentsPending

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SAFETY PRECAUTIONS

ALWAYS:disconnectpowertothe dispenserbeforeservicing orcleaning.

NEVER:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.

Agitator rotation occursautomaticallywhen dispenserisenergized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.To ensurecontinued protection and sanitation,observethe following:

ALWAYS:be surethe removablelidisproperlyinstalled to preventunauthorized access tothe

hopperinteriorand possiblecontamination of the ice.

ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS:keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.

Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.The

dispenseragitatorisnotdesignedto be anice crusher.Use oflarge chunks of

ice which“jamup”insidethehopperwill cause failureof the agitatormotorand

damagetothehopper. Ifbaggedice isused, itmustbe carefully and completely

brokenintosmall, cube-sized pieces beforefilling intothedispenserhopper.

DESCRIPTION

The 2230 seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesaving,

economicalway.Designed tobemanuallyfilled withicefromanyremoteicemaking source ortop mountice

maker, these dispenserswill dispensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice;

and,in addition,severalflavorsofpost-mixbeverages.

The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.

Dispensersinclude faucetsand cold platesand are designed tobesupplied direct fromsyrup tanks and

carbonator,with no additionalcooling required.

IMPORTANT:Fordispensing nuggetice (ModelMH750/NM650 Ice Makers),partnumber27065 Ice

Divertermustbeinstalledonthedispenser(see INSTALLATIONINSTRUCTIONSon page 3).

Table 1.SPECIFICATIONS

Model:2230 K4-100

2230 K4PB-100 2230 K6-100

2230 K6PB-100 2230 AK

2230 AK 6PB

IceStorage:100 lbs100 lbs100 lbs

MaximumNumberofFaucetsAvailable:4 6 6

Built-inColdPlate:YesYesYes

Electrical:120/1/60 120/1/60 120/1/60

Dimensions:22IWide X

29-3/4IDeep X

30-1/2IHigh

22IWide X

29-3/4IDeep X

30-1/2IHigh

22IWide X

29-3/4IDeep X

30-1/2IHigh

Shipping Weight: 100 lbs.100 lbs.100 lbs.

NOTE:Ambient temperatureoperating range 40°Fto104°F.

291487

INSTALLATIONINSTRUCTIONS

1.Locatethe dispenserindoorsonalevelcountertop.

A.LEG OPTION

Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit.

The installermustprovide flexibilityinthe productand utility supplyto permitshifting the position of the

dispensersufficientlytoclean the area beneathit.

NOTE:Beforeinstalling legs,theplasticplugsmustberemoved.Remove bypushing the centerin

and thenremoving theplugs.

B.COUNTERMOUNTING

The ice dispensermustbe sealed tothe counter.The MOUNTINGTEMPLATE(See Figure 3)draw-

ing indicateswhere openings can be cutinthe counter.Locatethe desired position forthe dispenser,

then markthe outline dimensionson the counterusing the template drawings.Cutopeningsin

counter.

Applyacontinuousbead ofNationalSanitation Foundation (NSF)listed silastic sealant(Dow732 or

equal)approximately1/4? inside of the unitoutline dimensionsand around all openings.Then,position

the uniton the counterwithinthe outline dimensions.All excess sealantmustbe wiped awayimmedi-

ately.

2.Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanelbythe inlet

of the cold plate and removing the kock-out forthe drain hose.

Optionalrouting through the bottomof the cabinet:

A.Tip unit tothe side to access the drain block located behind the driptray.

B.Replacethe straight fitting withthe 90°fitting thatisinthe drainkitsupplied withthe unit.

3.Beverage System:Connect the beverage systemproductlinesasindicated inFigure 4.Thiswork should

be done bya qualified service person.Notethat the hosesaremarked with numbers(1through 6)forsyrup

connectionsand “CW”forcarbonated waterconnections.The plainwaterismarked “W”.

4.Clean the hopperinterior (see CLEANINGINSTRUCTIONSon page 7).

5.Connect the powercordtoa120volt, 60 cycle,3-wire grounded receptacle.

6. If the legsare notused, the dispensermustbe sealed tothe counterwithRTV.

NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be sized,

installedand maintainedaccording tofederal, state and local laws.

391487

KIT27065

NOTE:Fordispensing ScotsmanMH750 “nugget”styleice and WilshireMCC550 and MCC700

compressedice cubes:

1.Disconnectpowerto dispenser.

2.Remove upperfrontpanelfromdispenser.

3.Removeicechute and discard gaterestrictor.

4.Reinstall frontpaneland connectpowerto unit.

GATEMOUNTING

PLATE

GASKET

STORAGEHOPPER

ICEDIVERTER

APPLYRTVTO

THIS SURFACETO

SEAL TOHOPPER

GATEMOUNTING

PLATE

FLANGE EXTENDS

INTOSTORAGE

HOPPERTHROUGH

GATEOPENING

ICECHUTE

FIGURE1. ICEDIVERTER

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GATERESTRICTORPLATE

CAUTION:Disconnectpower todispenser before installing,removing oradjusting

restrictor.

INSTALL PLATEON

STUDSAS SHOWN

FIGURE2.GATERESTRICTORPLATE

ADJUSTMENT

Thisdispenserisprovided with a gaterestrictorplate,installed init’shighestposition.Thisplate adjuststhe rate

oficeflowfromthe dispenser. In applicationsusing buckets,carafes,orotherlarge containers, the platemaybe

removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce

the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe

found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-

strictorplatetothe desired position and retightening the nuts.

If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris

being supplied tothe unit. If the problempersists,check the following:

1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper)

2.Observewhetherthe gateisopening.

591487

18-3/4I

4-1/2I

14I

22I

16-1/4I

*1-1/8

3-15/16I

29-3/4I

*18-25/32

19-3/4I1-1/8I

FrontofUnit

Opening incabinet

bottomfordrain&

beverage hoses

Optional location for

countertop cut-out

NOTE:Legmounting locationsfor ref.(5/16-18 threads)

FIGURE3.MOUNTINGTEMPLATE

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FIGURE 4. PLUMBING DIAGRAM

791487

MAINTENANCE

PERIODIC CLEANING

The following dispensermaintenanceshould be performed at the intervalsindicated:

DAILY(orasrequired)

Removeforeign materialfromvending area driptrayto preventdrain blockage.

WEEKLY(orasrequired)

Clean vending area.Check forproperwaterdrainage fromthe vending area driptray.

MONTHLY

Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).

START--UP&OPERATINGINSTRUCTIONS

Fill the hopperwithice.Dispenseseveral large cupsofice(approximatelyone (1)minutetotaldispensing time)

to allowicetofill the cold platecabinet. Add icetothe hopperasnecessarytorefill then replacethe lid.Allow10

to15minutesforthe cold platetocooldown.Repeat thisprocedurewheneverthe dispenserhasbeen standing

overnightorotherlong periodswithoutice use.Startup the beverage systemand adjust faucetstothe proper

brix.Contactyourlocalsyrup distributorforcompleteinformation on the beverage system.

In normaloperation,pushing the ice dispenserleverwill causeicetoflowfromthe icechute. Iceflow will contin-

ue until the dispenserleverisreleased.Dispensing ofanyfaucetwill provide beverage of the appropriateflavor.

CAUTION:Use caution toavoidspilling ice whenfilling dispenser.Cleanupimmediately any

spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbe

installedontheunitatall times.

CLEANINGINSTRUCTIONS

WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp

objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage

may result.Do notuse solventsorothercleaning agents,as they may attack theplastic

material.

Dispenser

1.Clean the icestorage hopperatleastonceamonth.

2.Lift off the agitatorand the agitatordisk.Washwithamild detergentsolution and rinsethemthoroughlyto

remove all tracesofdetergent.

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