Controls C3M-2514-AS Manual de usuario

Product Manual

Engine Display & Control

Mechanical Engine

Part Number: C3M-2514-AS

Revision: 3.2

______________________________________________________________________________________________________________________________________

P.O. Box 368 • Sharon Center, OH 44274

Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

TABLE OF CONTENTS

PANEL OPERATION…………….…………………………………………………………………………………….…………………………….……….2

MANUAL OPERATION

AUTO START OPERATION

MODULE CONNECTORS…………………………………………………………………………………………………….………………….……….3

PRIMARY 14 PIN MODULE CONNECTOR

PANEL CONNECTOR……...………………………………………………...……………………………………………………………………..……….4

16 PIN ENGINE HARNESS CONNECTOR

ENGINE ALARMS, CODES AND MESSAGES……………………………………………………………………………........………...5

WARNINGS & ALARMS

ALARM EVENT LOG

INDICATION LAMPS

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS………………………………………….…………..………7

CONTROL PANEL DIGITAL INPUT…………………………………………………………………………………………………..…………8

DIGITAL FUNCTIONS

CONTROL PANEL RELAY OUTPUTS…………………………………………………………………..………………………......................9

RELAY FUNCTIONS, POLARITY & INITIAL STATE

MENU SYSTEM……………………………………………………………………………………………..……………..………………………….………..11

MENU ACCESS, EXIT AND NAVIGATION

VIEWING MENUS

CONFIGURATION MENUS

PANEL OPERATION

MANUAL OPERATION

1) Engine Start - Turn key to CRANK position

2) Engine Stop - Turn key to OFF position

AUTO START/STOP OPERATION

1) Engine Start - Turn key to AUTO position

Engine start/stop based on auto start/stop settings. Panel display shows “Auto Start ARMED”

message. The engine starts when the remote start input wire is grounded. The engine stops

with the remote start wire is not grounded.

SLEEP MODE

To minimize current draw, the panel goes into a sleep mode two minutes after being set in auto

mode. In sleep mode, the display goes blank and the red lamp blinks once every ten seconds. The

engine ECU is also turned off.

Upon receiving a signal from a float or transducer the panel wakes up, the display turns back on and

normal operation commences.

Pushing any of the four buttons wakes up the panel and turns the display on. It will return to sleep

mode after a two minute period.

For service purposes, to keep engine ECU powered, access the menu system. The engine ECU remains

on when the menu system is active.

MODULE CONNECTORS

MODULE CONNECTOR (14 Pin)

Function

Fuel Solenoid/10 amp

MPU

Water Temp

Battery Positive

Key Auto Detect

Auto Crank Signal/ 10 amp

Switched Power to C3M

Preheat Signal 5 amp

Battery Negative

RY #1 Start Warning/5 amp

Fuel Level

Oil Pressure

Remote Start Input

Primary Connector

14 Pin

CAUTION:

N/O Contact of relay #1 is limited to providing a

ground signal. Common is tied to ground internally.

PANEL CONNECTORS

1. Engine Harness Connector –Deutsch 16 pin (HDP24-24-21PE)

16 Pin Engine Harness Connector

Function

Battery Positive

Battery Negative

Key On Power (Fuel/Run Signal)

Preheat Signal

Crank Signal

Oil Pressure Sender Input

Engine Temperature Sender Input

MPU-

MPU+ or Tach Input

Alternator Excite

Fuel Level or Aux Switch Input

Fuel Pull in output

SINGLE FLOAT

Function

Float Common

N/A

Float Normally Open

N/A

DUAL FLOAT

Function

Low Float Common

High Float Common

High Float Normally Open

Low Float Normally Open

CAUTION:

Remote Start circuit must be close to

ground or damage to the input will

occur.

ENGINE ALARMS, CODES AND MESSAGES

WARNINGS & ALARMS

When parameter is outside of its limits, the control panel flashes that parameter the display and

illuminates the yellow lamp. If the condition worsens beyond the alarm set point, the red lamp

illuminates, the engine shuts down and an alarm message appears on the display identifying the

cause.

ALARM EVENT LOG

The Alarm Log creates an entry allowing the service and/or operator to view the last 32 events. An

event is considered either a warning or shutdown. Each event is time stamped with engine run time

hours. Access the Alarm Event Log menu to view.

Above is an example of high engine speed alarm at 352.9 hours. The most recent event will be the

first displayed in the log.

Warning

Yellow Warning Lamp ON and 2010

RPM Flashing

Alarm/Shutdown

Red Shutdown Lamp ON and Text

Message with value on display

INDICATION LAMPS

The panel has two lamp indicators.

Engine

Fault/Shutdown

Lamp

Engine

Warning

Lamp

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS

The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and

shut downs are managed by the control panel. The available options are listed below and can be

accessed via the Engine Safety Configuration menu.

Each alarm must be enabled in the Engine Safety Configuration menu to activate.

Heading

Default

Range

Units

Pressure and Temp Units

English

English/Metric

Sender Check Bypass

0:10

0:05 –1:00

Min:Sec

Fuel Sender Type

Switch

S-W/Switch/VDO

Fuel Level Check

Run

Off / Always / Run

Low Fuel Pre-Alarm

0-100

Low Fuel Alarm

0-100

Fuel Alarm Delay

0-59

Sec.

Oil Pressure Sender

S-W

S-W / VDO

Oil Pressure Check

Run

Off / Always / Run

Low Oil Press Pre Alarm

0 - 100

PSI

Low Oil Press Alarm

0 - 100

PSI

Oil Press Alarm Delay

0:01 –1:40

Sec

Temperature Sender

S-W

S-W / VDO / EST

Temperature Check

Run

Off / Always / Run

High Temp Pre Alarm

220

150 - 300

Deg F

High Temp Alarm

230

150 - 300

Deg F

Temp Alarm Delay

0:05

0:01 –1:40

Min:Sec

Battery Volts Check

Off

Off / Always / Run

Low Battery Pre Alarm

12.0

0.0 –40.0

Volts

Hi Battery Pre Alarm

15.0

0.0 –40.0

Volts

Over Speed Check

Off

Off / Always / Run

Over Speed Alarm

3000

650 - 5000

RPM

1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run

refers to when the engine is running. Off disables the alarm conditions. Always enables the alarm

constantly regardless of engine state.

2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the alarm

condition before the alarm becomes latched.

CONTROL PANEL DIGITAL INPUT

The panel provides the analog and digital inputs defined below located in the Input Configuration

menu. The panel is shipped from the factory with the highlighted inputs enabled in the panel. Inputs

not highlighted need to be enabled/configured in the menu system to be used.

Input

Heading

Default

Options

Connector

Digital 1

Function

Auto Start

16 Pin

Connector

DIGITAL FUNCTIONS

The digital input in this model is dedicated to providing the remote start circuit with a signal. The

flex analog circuit can be used as a switch shutdown input if configured as such in the Input

Configuration menu.

1) Alarm –Engine shutdown when active with display message as assigned. A red lamp will also

be illuminated.

2) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.

DIGITAL FUNCTION MONITORING

Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run refers

to when the engine is running. Off disables the alarm conditions. Always enables the alarm constantly

regardless of engine state.

DIGITAL FUNCTION DELAYS

Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the alarm

condition before the alarm becomes latched.

CONTROL PANEL RELAY OUTPUTS

The panel provides relay outputs defined below located in the Output Configuration menu. The

relays are rated at 5 amps.

The panel is shipped from the factory with the highlighted outputs enabled and pre-

wired in the panel.

Relay

Heading

Default

Connector

Relay 1

Ground output

only

Function

Start Warning

Polarity

Positive

Initial State

Off

Relay 2

Function

Fuel/Run

16 Pin

Connector

Polarity

Positive

Initial State

Relay 3

Function

Preheat

16 Pin

Connector

Polarity

Positive

Initial State

Off

Relay 4

Function

AutoCrank

16 Pin

Connector

Polarity

Positive

Initial State

Off

RELAY FUNCTIONS

Available relays can be assigned for different uses.

a. None - Assign to “none” when not used.

b. Throttle B1 - Reserved for OEM applications.

c. Throttle B0 - Reserved for OEM applications.

d. Pre Alarm - Relay will be active when there is a pre alarm condition. Typically used to

drive an alarm horn or lamp. Also can be used to send a signal to a monitoring station.

e. Alarm - Relay will be active when there is an alarm condition. Typically used to drive an

alarm horn or lamp. Also can be used to send a signal to a monitoring station.

f. Pre Alarm & Alarm - Energizes an external audible alarm when a pre alarm or alarm

condition is present. Pressing the ENTER button will silence.

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