Controls MVP-903 Manual de usuario

Product Manual

Pump Display & Control Panel

Mechanical Engines

Part Number: MVP-903

Revision: 2.0

______________________________________________________________________________________________________________________________________

P.O. Box 368 • Sharon Center, OH 44274

Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

TABLE OF CONTENTS

INSTALLATION INFORMATION……...........………………………………...……………………………………………………………....2

MODULE CONNECTOR ……..........................………………………………...………………………………………………………………….4

CONTROL PANEL SPECIFIC CONFIGURATION……………………………………..…………………………………………5

ENGINE ALARMS, CODES AND MESSAGES………………………………………………………………………….…...……..5

ALARM ANNUNCIATION AND CODE READER

PANEL INDICATION LAMPS

CONTROL PANEL ANALOG AND DIGITAL INPUTS………………………………………………………..……………..…7

MENU SYSTEM……………………………………………………………………………………………..……………………………..……….…..…9

MENU ACCESS, EXIT AND NAVIGATION

MENUS TO VIEW INFORMATION

MENUS TO CONFIGUREMODULE SETTINGS

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INSTALLATION INFORMATION

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

MODULE CONNECTOR INFORMATION

BATTERY +

CAN HIGH

CAN LOW

SPEED INPUT

FUEL LEVEL INPUT

BATTERY -

DIGITAL INPUT #1

FUEL/RUN

TEMP INPUT

OIL PRESS INPUT

PREHEAT

OUTPUT #3

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

CONTROL PANEL SPECIFIC CONFIGURATION

The MVP-903 has been configured to accept a proprietary SPN signal to control speed over the

CAN Bus inputs. To reconfigure this module to accept a standard MPU speed signal, the speed

selection in the Engine Parameters menu requires to be changed from J1939 to MPU.

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS

The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and

shut downs are managed by the control panel. The available options are listed below and can be

accessed via the Engine Safety Configuration menu.

Each alarm must be enabled in the Engine Safety Configuration menu to activate.

Heading

Default

Range

Units

Sender Check Bypass

0:10

0:05 –1:00

Min:Sec

Fuel Level Check

Off

Off / Always / Run

Low Fuel Pre Alarm

0 - 100

Low Fuel Alarm

0 - 100

Fuel Alarm Delay

0:05

0:01 –1:40

Sec

Oil Pressure Check

Run

Off / Always / Run

Low Oil Press Pre Alarm

0 - 100

PSI

Low Oil Press Alarm

0 - 100

PSI

Oil Press Alarm Delay

0:05

0:01 –1:40

Sec

Temperature Check

Run

Off / Always / Run

Low Temp Pre Alarm

0 - 300

Deg F

Low Temp Alarm

0 - 300

Deg F

High Temp Pre Alarm

220

150 - 300

Deg F

High Temp Alarm

230

150 - 300

Deg F

Temp Alarm Delay

0:05

0:01 –1:40

Min:Sec

Battery Volts Check

Off

Off / Always / Run

Low Battery Pre Alarm

12.0

0.0 –40.0

Volts

Hi Battery Pre Alarm

15.0

0.0 –40.0

Volts

Over Speed Check

Off

Off / Always / Run

Over Speed Alarm

3000

650 - 5000

RPM

Over Speed Alarm Delay

0:05

0:01 –1:40

Min:Sec

1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run

refers to when the engine is running. Off disables the alarm conditions. Always enables the alarm

constantly regardless of engine state.

2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the

alarm condition before the alarm becomes latched.

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C O N T R O L S Y S T E M S & S O L U T I O N S

Indicator Lamps

Engine

Fault

Lamp

Engine

Alarm

Lamp

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C O N T R O L S Y S T E M S & S O L U T I O N S

CONTROL PANEL INPUTS AND OUTPUTS

The panel has one analog input and up to one digital input available to monitor other components,

senders or signals. These inputs can be used for a number of purposes including alarms and shut

downs.

Input

Heading

Default

Options

Connector

Digital 1

Normally

Open

Open / Closed

Function

None

Message

None

Check

Off

Off / Always / Run

Output

Heading

Default

Options

Connector

Relay 1

Function

Fuel/Run

Polarity

Positive

Initial State

Relay 2

Function

Pre Heat

Polarity

Positive

Initial State

Off

Relay 3

Function

None

Polarity

Positive

Initial State

Off

Digital Outputs

1) Alarm –Engine shutdown when active with display message as assigned. A red lamp will also

be illuminated.

2) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.

3) Pre Alarm & Alarm - Energizes an external audible alarm when a pre alarm or alarm condition

is present. Pressing the ENTER button will silence.

4) Alarm Horn - Energizes an external audible alarm when an alarm condition is present.

Pressing the ENTER button will silence.

5) Engine Run - Relay will be active when engine RPM is greater than 600. Typically used to

drive an auxiliary circuit such as louvers or send a signal to a monitoring station.

6) Low Oil Press Alarm - Relay closes if a low oil pressure shutdown is detected.

7) High Coolant Temp Alarm - Relay closes if a high engine temperature shutdown is detected.

8) Over Speed Alarm - Relay closes if an over speed shutdown is detected.

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

9) Over Crank Alarm - Relay closes if an over crank alarm is detected.

10) Low Fuel Level Alarm - Relay closes if a low fuel level shutdown is detected.

11) Fuel / Run - Relay will be active during an engine start request and while the engine is

running.

12) Custom 1 - Reserved for OEM applications.

13) Preheat - Relay will be active during programmed preheat period. Used to drive a preheat

relay.

Digital Function Activation

1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions.

Run refers to when the engine is running. Off disables the alarm conditions. Always enables

the alarm constantly regardless of engine state.

2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on

the alarm condition before the alarm becomes latched.

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

MENU SYSTEM

To Enter Menu System

Hold MENU button andpress ENTER button.

Menu Navigation

Press MENU button to scroll menu options.

Press UP arrow button to entermenu.

Press DOWN arrowbutton to reverse.

Exit Menu System

Hold MENU button andpress ENTER button.

To Change a Setting

Press ENTER button to bring up brackets[ ].

Press UP arrow button and DOWN arrow button to change setting.

Press ENTER button to make selection, brackets disappear.

Recycle key to the OFF position after changing a setting.

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

Main Menus

Sub Menus

Operations Log

View Last 32 Events (Start, Stop, Alarms)

Alarms Event Log

View Last 32 Alarms

Module Information

Control Unit Part# View

Control Unit Software Version View

Controller Setup

Quick Setup

(1)

(PASSWORD PROTECTED)

Engine Parameter Configuration

(2)

Input Configuration

(3)

Output Configuration

(4)

Engine Safety Configuration

(5)

Module Configuration

(6)

Display Configuration

(7)

CAN Configuration

(8)

Maintenance Configuration

(9)

Clutch Configuration

(10)

To access the controller setup menus, a password is required. The password

is 4345.

Configuration

Menus

Viewing Menus

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