COMITRONIC-BTI FURTIF Series Manual de usuario

Stainless steel version Plastic/steel version

FURTIF RANGE

INSTRUCTION MANUAL "5SSR24-P/S/F, OPTO2S"

CONTACTLESS SAFETY SWITCH

FOR MACHINE SAFETY GUARDS / DOORS

new generationMade in France

SIL 2

CAT.3

Pld

2A pilot duty contact

2 million cycles at 2A

50 million mechanical cycles

3 years warranty

INNOVATION IS OUR DRIVING FORCE

ADAPTABILITY IS OUR CULTURE

COMITRONIC - BTI

OTHER PRODUCTIONS: FORCE 0 AND IP69K TOUCH BUTTON

COMITRONIC-BTI, LEADER OF THE STAND ALONE SAFETY SWITCH

STAND ALONE

SIL 1, PL c without external safety relay

Up to SIL 3, PLe with external safety relay

Contactless safety switch,

without polarity, stand alone,

with direct control of dangerous movement

CONTENTS

B10d: Beware of being trapped __________________________________________________________

1. Informations__________________________________________________________________

1.1. "Reed contact" technology_________________________________________________

1.2. ACOTOMtechnolgy_________________________________________________

1.3. MTTFd comparison_____________________________________________________

Locking devices for guards : ISO 14119___________________________________________________

 󰀨

2. Comparative technologies______________________________________________________

ACOTOM process

1. ACOTOM process____________________________________________________________

1.1. The birth of a revolutionary technology ___________________________________

1.2. Principle of ACOTOM process__________________________________________

Safety switches and RFID technology_____________________________________________________

1. RFID Technology______________________________________________________________

1.1. Why?________________________________________________________________

1.2 Disadvantages ________________________________________________________

1.3 Our RFID "AXKEF Process" Solution ______________________________________

5SSR24-P et 5SSR24-S_________________________________________________________________

 

2. Features_____________________________________________________________________

3. Installation Principle for 5SSR24-P_______________________________________________

4. Installation Principle for 5SSR24-S_______________________________________________

5. Assembly Instructions_________________________________________________________

6. Dimensions__________________________________________________________________

7. Recommendations____________________________________________________________

8. Periodic Inspection____________________________________________________________

5SSR24-F____________________________________________________________________________

2. Features_____________________________________________________________________

3. Installation Principle for 5SSR24-F for PL c________________________________________

4. Assembly Instructions_________________________________________________________

5. Dimensions__________________________________________________________________

 

7. Recommendations____________________________________________________________

8. Periodic Inspection____________________________________________________________

OPTO-2S_____________________________________________________________________________

 

2. Features_____________________________________________________________________

3. Installation Principle for PL c____________________________________________________

4. Assembly Instructions_________________________________________________________

5. Dimensions__________________________________________________________________

6. Recommendations____________________________________________________________

7. Periodic Inspection____________________________________________________________

DECLARATION OF CONFORMITY________________________________________________________

B10d: Beware of being trapped

1. Informations

For dry contact safety components, the Mean Time to Dangerous Failure (MTTFd)

depends on the nature of the load being switched. Software can be used as a tool to

determine the evaluation of machine application. Under no circumstances this software

allows the publication of the evaluation le. Instead, they should be considered more like

"ISO 13849-1 calculators."

Be aware of the B10d value, which must be listed with the corresponding load. In most

cases, the manufacturers give a B10d for a low current, such as 10 mA; this is the case

for reed switches, for example. In reality, this current is much higher. If the value of the

B10d is very high for 10 mA, it will be much lower at 100 mA and far too low at 1 A. In

this case, the MTTFd value will drop dramatically and the performance level of the ins-

tallation will be compromised. The results published by some software program should

therefore be taken lightly!

1.1 "Reed contact" technology

The usual notation is B10d at 20% of the rated current (In). If In = 50 mA, then B10d is

rated at 10 mA. This means that it is not possible to switch more than 10 mA with this

component. Some software will require the correction of this parameter.

Before choosing a component, check that the nature of the load to be switched corres-

ponds to 20% of In.

1.2 ACOTOM technology

The dry contacts of component X5 have a 8 A switching capacity limited to 1/4 of its value

to avoid any risk of sticking by carbonization. The value of the B10d is clearly displayed at

2 A with 2,000,000 cycles, which makes it possible to directly monitor power contactors.

1.3 MTTFd comparison with Dop=24 h/day, Hop=365 day/year, Tcy=1h

Technology MTTFd@10mA MTTFd with

1 contactor

MTTFd with

6 contactors //

Safe use of machines

REED 2283 impossible impossible with external controller+limiter at

10mA

ACOTOM2283 2283 2283 without controller external up to PLd

SYTCOM software: https://www.comitronic-bti.fr/fr/sytcom

A calculator for ISO 13849-1

• Easier to use

• More precise

• More complete

󰀨

Locking devices for dangerous machinery guards are subject to ISO 14119. There are three di󰀨erent

technologies:

2. Comparative technologies

Locking devices

concerned by ISO 14119

Product Type Level

coding

Method

mounting

Possibility of assembly Direct

control of

movement

Food

industry

com-

pliance

Exposure Hid-

den

Flushed

roller switch 1 None Tamper-

proof

screws

Unre-

movable

screw

No Yes No Yes No

hinge switch 1 none Yes Yes No Yes No

key switch 2 low Subject

to condi-

tions

No No Yes No

reed switch 3 or

low Yes Yes No No low to

high

ACOTOMprocess 4 low to

medium

Yes Yes Yes Yes high

inductive safety

switch

3 low (by

dis-

tance)

Yes No No Subject to

conditions

transponder sensor 4 low to

medium

Yes No No Subject to

conditions

RFID safety switch 4 high Yes No No Subject to

conditions

Notes: The sensor equipped with the process ACOTOMis the only one that can be embedded in the

door and in the frame, even if the material is stainless steel or aluminum. This makes the sensor totally

invisible. Several forms of boxes are available, including an INOX M30 IP 69K version.

The sensor with the process ACOTOM3which is the only one that has a magnetic hold up to 4 Kg:

this is the BOSTER.

Since 2006, some of our sensors have a screw cover for invisible mounting and additional protection.

Technologies Device Power switch Sensor

Roller Hinge key Reed ACOTOMRFID

1 Mechanical X X X

2 Magnetic X X

3 Induction or RFID X

Standard

ISO 14119

Type 1 1 2 3

4 4

1. ACOTOMprocess : 5SSR24-S and 5SSR24-P safety switches

1.1. The birth of a revolutionary technology

This system uses a double coded magnetic eld, one NC and two NO electromechanical safety contacts.

Despite a principle introduced on the market since 1993, this device is still the leader today thanks to

many advantages that remain unequalled to this day, such as 250V/2A safety contacts.

1.2. Principle of ACOTOM process

The system is composed of :

-Two anti-tamper and independently coded

magnetic eld detectors (redundancy)

- A low hysteresis control circuit

- A circuit that guarantees a very wide align-

ment tolerance

- Protection of the safety contacts at 1/4 of

their switching capacity to avoid any sticking

contacts

- A two-colour red/green LED indicating that

decoding is performed (green) or not perfor-

med (red)

- A diagnostic line indicates the status of the

sensor: version P=auxiliary information, ver-

sion S=no restart of the control circuit

- Direct monitoring of the dangerous move-

ment without using an intermediate safety

device, up to PL c, SIL 1, CAT 1.

DECODING

RELAY RELAY

version 5SSR24P

safety contacts

version 5SSR24S

auxiliary contact

Replaces mechanical switches with its 2A/250V

switching capacity.

ACOTOMprocess

Miscellaneous information

Safety switches and RFID technology

1. RFID technology

1.1. Why?

The RFID in the safety switches represents an ideal solution only if you need a di󰀨erent code for each

guard, on each machine, and, in particular, for the sensors placed on the outside of the machines, or thus

accessible. Accableing to ISO 14119, RFID coding must be classied as "high". Pay attention because

some RFID safety switches have a "low" coding level, when they are provided with a unique code*; this

makes no di󰀨erence with our "ACOTOM process3". The standard does not impose a particular solution;

it depends on the needs of the application, or remains at the customer's discretion.

*Note: this unique coding requires code management and generates an additional workload for the

maintenance and purchasing departments.

1.2 Disadvantages

• RFID is a radio frequency technology and therefore the safety component cannot be concealed

behind a metal wall or embedded in the equipment. They are exposed to the environment, which

limits their scope. For example, they cannot be used in the food industry applications.

• Safety switches with RFID are often associated with OSSD safety contacts. This principle causes a

delay in the safety (OFF position) which is most important. The impact on the design of the machine

is real, and it is necessary to make an evaluation of the safety distance to check whether the position

of the access with respect to the dangerous movement should be modied.

• There are three types of components

- Those with a unique code: not interesting

- Those whose code is xed by construction

- In the event one of the parts breaks, it is necessary to replace both parts

- Those whose code is re-writable thanks to a special RFID key

- In the event one of the parts breaks, we can replace that part only

1.3 Our RFID "AXKEF Process" Solution

• XORF-SAI: a detection distance of 10 mm (nger protection)

• XORF-SA-MKT: a detection distance of 25 mm

• Delivery of a RFID key for erasing the code, as well as tamper-proof screws (from May 2018) and

washers

• Self learning programm (up to 16 million) through self-learning (AXKEF process): once installed, just

close the door and the code is transferred. Then, the recableing is locked.

• Di󰀨erent code each time or unique code upon request

• XORF-SA2: stand alone component SIL 2/PL d, with OSSD 500 mA safety contact

AXKEF

The solution for having a di󰀨erent code for each guard and on each machine

WITHOUT CODE MANAGEMENT

BY PURCHASING OR MAINTENANCE

Contactless stand alone safety switch

with three potential-free contacts

5SSR24-P and 5SSR24-S



• Controls the opening of doors and movable guards on dangerous machines

• Robust product for the industrial environment

• Two NO contacts 250V / 2A and one NC contact, free of potential

• Two-colored diagnostic LED: red = inactive, green = active

• Embedded mounting possible (behind a 3mm wall, stainless steel, aluminum, no iron material)

• Connection to M12/8p connector compatible with T-SPLITTER (P version)

• Direct control of dangerous movement

Item code

5SSR24-o-o---------- MKT220: PUR 220cm M12/8p connector

P: parallel NC contact

S: NC contact series

F: RFID coding with self-learning

Power supply

IEC 60204-1 : PELV/SELV

24 VAC +/- 25% 50-60Hz

24 VDC +/- 25%

Operating current 50 mA (DC) / 115 mA (AC): maximum values

Protection Class Protection II, Pollution 3

Room temperature -30°C to +80°C (-22° to +176° F)

Protection Class IP 68

Vibration resistance 10~55 Hz, 1 mm double amplitude

Shock resistance 30 g, 11 ms

Frequency switching < 10 Hz

Response time <5ms (Ton)

Risk period 󰀨

Contacts output AC1-AC15-DC13: 250 VAC / 2 A (2NO+1NC)

(5 VDC/10 mA minimum)

Indicator Two-color indicator red / green

Protection of contacts Internal fuse protection

Detection Distance

transmitter/receiver

(IEC 60947-5-3)



Sao=13 mm (Activation distance)

Sar=16 mm (deactivation distance)

Hysteresis 3 mm

M3D25AU2

Weight Transmitter: 66 g and Receiver: 150 g

2. Features

Connection

M12/8p

3 redundant contacts

250V/2A

LED diagnostics

Suitable for standard applications

of machine safety

IEC 62061: SIL 1

ISO 13849-1: PL c

2 colours led lighting

red=release (OFF)

green=works (ON)

The product is suitable

for hand protection

2A pilot duty contact

2 million cycles at 2A

50 million mechanical cycles

3. Principle of a 5SSR24-P installation for a PLc performance level

Equipment for this installation:

5SSR24-P: 3

T-Splitter: 2

FMKT: 2 m, 5 m or 10 m

FKT: 5 m, 10 m or 15 m

FKT cable

Brown

Blue

White

Pink

Yellow

Grey

Green

FMKT cable

Red

T-Splitter T-Splitter

2 7 1 6 4 5 3 8

info

door open

MKT Type A

KM1

KM2

3F24V

230V

4. Principle of a 5SSR24-S installation for a PLc performance level

FKT cable

Brown

Blue

White

Pink

Yellow

Grey

Green

Red

2 7 1 6 4 5 3 8

230V

KM1

KM2

24V

testing

Equipment for this installation:

5SSR24-S

FKT: 5 m, 10 m or 15 m

testing

Detail of the auxiliary output :

redundancy is in parallel

for signalization

Indicator

V30 SPOT

Detail of the auxiliary output:

redundancy is series

to insert into a control circuit

Connection by the T-SPLITTER is possible, however the auxiliary lines

cannot be connected in series between the sensors. In this case they will be

connected in parallel.

3 8

sensor n°1

sensor n°2

The switching function of a

control circuit is not possible.

This combination is not use-

ful for machine safety.

Inductive loads such

as contactors must

be equipped with a

voltage limiter (diode,

lter, transil).

Inductive loads such

as contactors must

be equipped with a

voltage limiter (diode,

lter, transil).

Contactless stand alone safety switch

with three potential-free contacts

5SSR24-P and 5SSR24-S

5. Assembly instruction 6. Dimensions

a) Drill the holes of the mounting bracket at F= 4.5 mm,

with a center distance of 83 mm

b) Use stainless steel BH4 tamper-proof screws supplied with the

product

c) It is important to use the stainless steel washers supplied

with the product.

(d) Once the door or casing is closed, the distance between

the transmitter and the receiver must be at least 1 mm.

This product should never be used as a mechanical stop.

e) Each element can be hidden behind a non-ferrous metal

wall 3 mm thick

f) The bending radius of the cable must be superior to

50 mm.

g) Connect the M12/8p connector

h) Test the installation

24.5

12.5

16.5

9.5

24.5

F 6

7. Recommendations

Protect the cable against external damage by using, for example, a mechanical shield (tube, mesh,

etc.). Keep a minimum gap of at least 1 mm between the transmitter and the receiver. These two parts

should not be used as mechanical stops.

8. Periodic inspection

This product should be checked periodically at least once a year. To do this, simply execute a procedure

and recable the results on a form. The following points must be checked:

Example of an assembly on a door:

• Move the transmitter 16 mm

• Observe that the LED lights up red

• Check that contacts 1-6 and 2-7 are open

• Check that contacts 3-8 are closed

• Approach the transmitter at 13 mm

• Observe that the LED lights up green

• Check that contacts 1-6 and 2-7 are closed

• Check that contacts 3-8 are open

• Close access

TRANSMITTER

RECEIVER

Contactless stand alone safety switch

with three potential-free contacts

5SSR24-P and 5SSR24-S

Contactless stand alone safety switch

with three potential-free contacts

5SSR24-F



• Controls the opening of doors and movable guards on dangerous machines

• Compatible with 25 x 25, 30 x 30, 35 x 35 grooved proles

• Robust product for the industrial environment, screw cover for a smooth surface

• Two NO contacts 250V / 2A and one NC contact, free of potential

• Two-colored diagnostic LED: red = inactive, green = active

• RFID coding with self-learning (discriminant or unique code on request)

• Connection to M12/8p connector compatible with T-SPLITTER

• Direct control of dangerous movement

Item code

5SSR24-o-o---------- MKT220: PUR 220cm M12 cable connection

P: parallel NC contact

S: Series NC contact

F: RFID coding with self-learning

Power supply

IEC 60204-1 : PELV/SELV

24 VAC +/- 25% 50-60Hz

24 VDC +/- 25%

Operating current 50 mA (DC) / 115 mA (AC): maximum values

Protection Class Protection II, Pollution 3

Room temperature -30°C to +80°C (-22° to +176° F)

Protection Class IP 68

Vibration resistance 10~55 Hz, 1 mm double amplitude

Shock resistance 30 g, 11 ms

Frequency switching 1 Hz max.

Response time 150 ms (Ton)

Risk period 󰀨

Contacts output AC1-AC15-DC13: 250 VAC / 2 A (2NO+1NC)

(5 VDC/10 mA minimum)

Indicator Two-color indicator red / green

Protection of contacts Internal fuse protection

Detection Distance

transmitter/receiver

(IEC 60947-5-3)



Sao=10 mm (Activation distance)

Sar=11 mm (deactivation distance)

M3D25AU2

Weight Transmitter: 66 g and Receiver: 150 g

2. Features

Connection

M12/8p

3 redundant contacts

250V/2A

LED diagnostics

Suitable for standard applications

of machine safety

IEC 62061: SIL 1

ISO 13849-1: PL c

25 x 25 aluminum prole

aluminum prole 30 x 30

aluminum prole 35 x 35

New item

2019

The product is suitable

for nger protection

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Cambiar de COMITRONIC-BTI

COMITRONIC-BTI

COMITRONIC-BTI AMX Series Manual de usuario

Manuales populares de Cambiar de otras marcas

URC

URC Total Control MFS-8 Manual de usuario

Azbil

Azbil HPQ-D11 Manual de usuario

Sony

Sony DFS-900M Manual de usuario

SICK

SICK i17S Manual de usuario

F&F

F&F SZR-277 Manual de usuario

Shure

Shure UAMS/BK Manual de usuario

Dräger

Dräger X-zone Switch Off Manual de usuario

Asco

Asco Joucomatic 349 Series Manual de usuario

BT Mini Hub Manual de usuario

D-Link

D-Link DES-1226G Manual de usuario

Johnson Controls

Johnson Controls FS80-C Manual de usuario

Alcatel-Lucent

Alcatel-Lucent 7450 ESS-12 Manual de usuario

MicroNet

MicroNet SP1200A Manual de usuario

Ruijie

Ruijie RG-PF2920 Series Manual de instalación y funcionamiento

Altinex

Altinex DA1914SX Manual de usuario

MiLAN

MiLAN MIL-SM2401M Manual de usuario

RJM

RJM MASTERMIND PBC/6X Manual de usuario

Atlas

Atlas MMK-KVM8 Manual de usuario