CNC4PC CS4EA4-1 Manual de usuario

USER’S

MANUAL

CNC Stepper Motor

Control Box

CS4EA4-1

Rev. 1

April, 2012

USER'S MANUAL

TABLE OF CONTENTS

Page #

Contents

1.0 FEATURES.....................................................................................................................1

2.0 SPECIFICATIONS ..........................................................................................................2

3.0 SYSTEM REQUIREMENTS............................................................................................2

4.0 WARNING.......................................................................................................................2

5.0 CONTROL BOX DESCRIPTION.....................................................................................3

5.1 Front Panel Description ............................................................................................3

5.2 Back Panel Description.............................................................................................3

5.3 Internal Layout...........................................................................................................4

6.0 QUICK START (STEP by step)......................................................................................4

6.1 Step 1. Connecting Motor cables. ............................................................................4

6.2 Step 3. Connecting Limit switches Board................................................................5

6.3 Step 3. Connecting VFD............................................................................................6

6.4 Step 4. Coolant / Vacuum AC Plug...........................................................................6

6.5 Step 5. Connecting Probe.........................................................................................7

6.6 Step 6. Connecting External E-Stop.........................................................................7

6.7 Step 7. Selecting the AC operting voltage...............................................................8

6.8 Step 8. Software Installation:....................................................................................8

6.9 Step 9. Configuring the Pendant. .............................................................................8

7.0 WIRING DIAGRAMS.....................................................................................................12

8.0 PART LIST....................................................................................................................13

9.0 PINOUT.........................................................................................................................14

10.0 DISCLAIMER................................................................................................................15

User’s Manual Page 1

1.0 FEATURES

•Ethernet controlled CNC Stepper Control Box with microstepping.

•4 Stepper Motor.

•Suitable for a wide range of stepping motors of Nema 17, 23 and 34.

•Connector for an external Pendant.

•On-Panel Emergency Stop Push Button (E-Stop).

•RJ45 Interface for VFD control (Variable Analog Output, Relay

contacts for Start CW and Start CCW).

•Relay Controlled Coolant/Vacuum AC Plug.

•1 Probe input. (Probe not included)

•1 External E-Stop input.

•Works directly with Mach3.

User’s Manual Page 2

2.0 SPECIFICATIONS

Main Voltage Input (VAC)

110V or 220V - Switch selectable

Main voltage for motors (VDC)

48V or 36V

Logic supply voltage (VDC)

5V and 24V

Peak Current per axis (A)

5.6 Amp per Phase

Step input frequency

0-200KHz

Digital inputs (LOW)

-0.5V - 0.8V

Digital inputs (HIGH)

2V-5V

Coolant/Vacuums output

110VAC@10A or 220VAC@7A

Cooling

1 DC Fan

Dimensions (in) / (mm)

17x13.27x4.88/432x337x124

Weight (lbs) / (kg)

3.0 SYSTEM REQUIREMENTS

Processor

1Ghz CPU

Memory

512

USB

1.1 or 2.0

Operating System

Windows 2000, Windows XP, Windows Vista, or Windows 7

Software

Mach3 Version R3.043.062

4.0 WARNING

Electrical shock or serious physical injury could result due to

misuse Control BOX.

Disconnect power cables while installing the Control Box.

Read and follow instructions on the manual.

User’s Manual Page 3

5.0 CONTROL BOX DESCRIPTION

5.1 Front Panel Description

5.2 Back Panel Description

User’s Manual Page 4

5.3 Internal Layout

6.0 QUICK START (STEP BY STEP)

6.1 Step 1. Connecting Motor cables.

STEPPER MOTOR CABLE

DESCRIPTION

WIRE

COLOR

A+

RED

A-

WHITE

B+

BLACK

B-

GREEN

User’s Manual Page 5

6.2 Step 3. Connecting Limit switches Board.

LIMIT SWITCHS

CONNECTOR

RJ45

DESCRIPTION

GND

LPT1_13

LPT1_12

LPT1_11

NOT USED

Sample Wiring with mechanical switches. Sample Wiring with limit switches OMRON DSA-8514

Wiring is made to work with an A32 Switch Assembly, C16 –Photo and Limit Board, a

C45 LIMIT AND HOME UNIVERSAL, A61 –Inductive Switch Assembly or a C27-

Ethernet RJ45 Breakout Board, which could take any kind of switches, including

inductive, capacitive, hall effect, optical, or mechanical.

User’s Manual Page 6

6.3 Step 3. Connecting VFD

VFD CONNECTOR

RJ45

DESCRIPTION

ANALOG OUTPUT COMMON (ACM)

ANALOG OUTPUT (AVI)

NOT USED

RELAY 1 NO (Normally Open) CONTACT (ON/OFF)

NOT USED

RELAY 2 NO (Normally Open) CONTACT (CW) or (CWW)

NOT USED

RELAYS COMMON CONTACTS (DCM)

The box is prewired for INTERNATIONAL VFD Mode, if using on US mode, open the

box and move the jumper on the C32.

The true max and min speeds of the spindle must be set:

6.4 Step 4. Coolant / Vacuum AC Plug.

Coolant / Vacuum are 110VAC/220VAC outputs controlled by electromechanical

Relays.

User’s Manual Page 7

6.5 Step 5. Connecting Probe.

Touch probes are wired and preconfigured and just needs to be connected to the back

panel. CNC4PC offers this unit:

http://www.cnc4pc.com/Store/osc/product_info.php?cPath=69&products_id=323, but other

may be used as long as the wiring is compatible,

Refer to the product’s documentation for additional information:

http://cnc4pc.com/Tech_Docs/TP1.pdf

6.6 Step 6. Connecting External E-Stop.

The external e-stop is optional. If the plug is not present, the e-stop circuit will get

closed. If the plug is put in place, a NC e-stop switch must be used.

User’s Manual Page 8

S E L E C T O P E R A T IN G

V O L T A J E B E F O R E

CO N NECTIN G TO PO W ER.

6.7 Step 7. Selecting the AC operting voltage

Select the AC operating voltage by using the switch located in the power supply, close

to this image.

6.8 Step 8. Software Installation:

Before connecting the box to power install the basic software and configuration files:

1. Download and install Mach3: http://www.machsupport.com/downloads.php.

2. Download and install the USB Driver and Smooth Stepper Plugin:

http://warp9td.com/files/ESS_v10a.zip

3. Install the Mach3 License.

4. Download and copy XML and configuration files: http://cnc4pc.com/Files/CS4EA4-

1_rev1.zip. Make sure to copy each file in the specific directory.

6.9 Step 9. Configuring the Pendant.

1. Configure Ports & Pins to use port 2 and pins 29 as inputs.

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