Cloos qineo PULSE MASTER-Plus Manual de usuario
Brief
instructions
and
Operating
instructions
MASTER-Plus
Operating Panel
ii MA_QN_MP
Carl Cloos Schweisstechnik GmbH
Industriestrasse 34 · D-35708 Haiger
Tel. +49 (0) 2773 85 - 0, Fax +49 (0) 2773 85 - 275
E-Mail: [email protected]
Internet: http://www.cloos.de
These instructions are only valid in combination with the
operating instructions for the welding machine.
Release date: 24.04.15
Keep for future use
Brief instruction
- MASTER Plus -
• Schematic design
• Basic settings for commissioning
Brief instructions Schematic design
Procedure for commissioning
1. Select current contact tube, drive rollers and core or liner
according to the filler metal.
2. Check current contact tube and welding torch connection
for solid fit.
3. Check wire drive rollers for cleanliness and correct fit.
4. Lay connection cable assembly as shown at the top left.
5. Lay the earth cable as shown at the top left.
6. Check the earth cable on the welding machine and on the
workpiece / welding table for solid fit.
7. Adjust the correct gas flow rate.
8. Preselect the characteristic curve (see back).
Notice
Inductance effect
• The laying of the connection cable assembly and the
earth cable has a considerable effect on the welding char-
acteristics.
• Make sure that the connection cable assembly and the
earth cable are laid correctly and avoid coil windings (see
illustrations on the left).
Menu level
1
2 cycles
4 cycles
Super 4 cycles
Spot welding
External
1
5
43
2
Select requested parameter and adjust by handwheel
Voltage ACTUAL value
Converted power
Wire feed
Sheet thickness preview
Current ACTUAL value
Current preview
Arc fine adjustment
Voltage preview
CAUTION: In synergy mode all other parameters will be auto-
matically adapted in the background.
Functions in the menu level:
• Turn handwheel: select
• Press handwheel: activate
Wire feed as
reference vari-
able
LED description
LED : Ready for operation
LED :Welding
LED : Failure
Press the
handwheel:
Open the job quick
memory menu
Save current setting:
- Select job No. (S1-S5)
- Press handwheel for 2 seconds
Delete welding job:
- Select job to be deleted
- Press handwheel for 4 seconds
Press
the handwheel
LED off:
Fine adjustment -
arc length
LED on:
Fine adjustment -
arc dynamics
Measured value display
5
Arc fine
adjustment
4
Adjust welding capacity
3
Select operating
mode
2
Brief instruction Basic settings for commissioning
For detailed information,
please refer to the operating manual!
7
Block 3c MASTER Plus Operating panel
Content
1. Structure and function ............................................................................ 9
1.1 Operating panel........................................................................................................ 9
1.2 Display.........................................................................................................................10
1.3 Hold value display..................................................................................................10
1.4 Description of operating modes .....................................................................11
1.4.1 Definition 2-cycles .............................................................................................11
1.4.2 Definition 4-cycles .............................................................................................11
1.4.3 Definition Super-4-cycles................................................................................11
1.4.4 Definition Spot welding/Interval................................................................11
1.4.5 Definition External ............................................................................................11
1.5 Description of processes.....................................................................................12
1.5.1 TIG Welding...........................................................................................................12
1.5.2 Electrode Welding..............................................................................................12
1.5.3 MIG/MAG Welding ............................................................................................12
1.6 Description of processes in MIG/MAG process.........................................12
1.7 Description of additional functions ..............................................................14
1.7.1 Duo Pulse...............................................................................................................14
1.7.2 Clean Start.............................................................................................................15
1.7.3 Diagnosis ...............................................................................................................15
2. Operation.................................................................................................. 16
2.1 Operating concept of the operating modes ..............................................16
2.1.1 Operating mode 2-cycles................................................................................16
2.1.2 Operating mode 4-cycles................................................................................17
2.1.3 Operating mode Super-4-cycles..................................................................18
2.1.4 Operating mode Spot welding/Interval ..................................................19
2.2 Configuration of characteristic curve...........................................................19
2.2.1 Adjust secondary parameters ......................................................................20
2.2.2 Restore original secondary parameters...................................................20
2.2.3 Parameter of operating modes "2-cycles" and "4-cycles" .................20
2.2.4 Additional parameters of operating mode "Super-4-cycles"..........21
2.2.5 Additional parameters of operating mode "Spot Welding/Inter-
val".............................................................................................................................21
2.3 Save and load job....................................................................................................22
2.3.1 Rapid memory access.......................................................................................22
2.3.2 Space management..........................................................................................23
3. Configuration operating panel............................................................. 27
3.1 Language ...................................................................................................................27
3.2 Basic settings ...........................................................................................................28
3.2.1 Basic screen...........................................................................................................28
3.2.2 2-cycles start and end crater program .....................................................28
3.2.3 Fine adjustment .................................................................................................28
3.2.4 Control voltage mode.......................................................................................29
3.2.5 External selection of process ........................................................................29
8MA_QN_MP
3.2.6 Reset to factory setting....................................................................................29
3.3 General configuration..........................................................................................29
3.3.1 Automatic Hold display...................................................................................29
3.3.2 MHW 405 TQ ........................................................................................................30
3.3.3 Cooling water pump.........................................................................................30
3.3.4 Job continuation.................................................................................................31
3.4 Compensation of the external welding circuit ........................................31
3.4.1 For software version x.05 or higher ...........................................................31
3.4.2 For software version x.10 or higher ...........................................................32
3.5 Process monitoring ...............................................................................................32
3.6 Cooling water monitoring .................................................................................34
3.7 Sense technology ...................................................................................................35
3.8 QWD PushPull..........................................................................................................35
3.9 Lock/unlock functions..........................................................................................36
3.9.1 Access management ........................................................................................37
3.9.2 User management and PAK ..........................................................................38
3.10 PC adaptation ..........................................................................................................43
3.11 Options .......................................................................................................................43
3.12 Activation code........................................................................................................43
9
1. Structure and function
1.1 Operating panel
Item Designation Function
Selection key Op-
erating modes
2 cycles, 4 cycles, Super-4 cycles, Spot weld-
ing, External
Job key Load, save, delete job
Hold key Actual value display: m/min, mm, V, kW
Display hold values
Rotary knob left Quick save selection (Jobs), setting the
capacity
Menu button Welding settings: Basic and secondary
parameters
Rotary knob right Fine adjustment, dynamics
Key button
Actual value display: A, ASet (power pre-
view), fine calibration or dynamic, VNomi-
nal (in Syn-Off mode), lock/unlock
12
3 4 5 6 7
Illustration 50. Master Plus Operating Panel
1
2
3
4
5
6
7
10 MA_QN_MP
Structure and function
1.2 Display
Item Designation Function
Process Display active processes
Operating mode Display active operating mode
Function lock Display locked functions active
Job number Display active job/rapid memory
Status display
LED:
Green - Welding power source switched on
Blue - Welding process runs
Red (blinking) - Error message
Red/blue (alternating) -
Error message while welding
Main display Display of the welding measurement values
Fine adjustment
LED on: Rotary knob (6) adjusts the dynamic
LED off: Rotary knob (6) adjusts the arc
length
1.3 Hold value display
The hold value display shows the averaged values for the last weld for
10 seconds. To activate the hold value display, press the Hold button until
the display changes.
After the welding process, the hold display will automatically be displayed
for 5 seconds. This function can be deactivated in the configuration menu
under "General".
Illustration 51. Master Plus Display
8
12
9 10 11
13 14
8
9
10
11
12
13
14
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