Cloos QINEO Micro 300 Manual de usuario

Operating Instructions /

Spare parts list

Micro 300

Portable Inverter

GT-D - 03.07.13 - Rev.0

PLEASE KEEP SAFELY FOR FUTURE REFERENCE

CARL CLOOS Schweisstechnik GmbH

Industriestrasse

35708 Haiger/Germany

Tel. +49 (0)2773/85-0

Fax. +49 (0)2773/85-275

mail: [email protected]

www.cloos.de

EU declaration of conformity No. CMM0516QNMI3_01

Product description: MIG/MAG welding machine

Model name: QINEO MICRO 300

Serial number: Refer to the nameplate on the back of the device

Manufacturer: CARL CLOOS Schweisstechnik GmbH

Address:

The manufacturer bears sole responsibility for issuing the declaration of conformity.

Low Voltage Directive:

EMC Directive:

RoHS Directive:

- EN 60974-1 Arc Welding Equipment

Part 1: Welding Power Sources

- EN 60974-5 Arc Welding Equipment

Part 5: Wire Feed Units

- EN 60974-10 Arc Welding Equipment

Part 10: Requirements of Electromagnetic Compatibility (EMC)

Signed for and in the name of:

CARL CLOOS Schweisstechnik GmbH

35708 Haiger, 30/05/16

Signature: Gerald Mies

Identification of signatory: Managing director

Agreement of the product stated with the regulations in the directives applied is verified with conformance to the

following standards and regulations:

Major conversions and add-ons which are not carried out by the manufacturer or the manufacturer’s authorised

representative(s) result in termination of this declaration of conformity.

Industriestrasse 22-36

35708 Haiger

Germany

2014/35/EU Directive of the European Parliament and of the Council of 26 February 2014 on the

harmonisation of laws of Member States relating to the making available on the market of electrical

equipment designed for use within certain voltage limits; Official Journal of the EU L96, 29/03/2014,

Pages 357 - 374

2014/30/EU Directive of the European Parliament and of the Council of 26 February 2014 on the

harmonisation of laws of Member States relating to electromagnetic compatibility; Official Journal of the

EU L96, 29/03/2014, Pages 79 - 106

2011/65 /EU Directive of the European Parliament and of the Council of 8 June 2011 on the restriction

of use of certain hazardous substances in electrical and electronic equipment; Official Journal of the EU

L174, 01/07/2011, Pages 88 - 110

The aforementioned products covered by the declaration satisfy the relevant

statutory provisions of the Union:

Micro 300

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH

3/32

1INTRODUCTION.........................................................................4

2FRONT PANEL...........................................................................4

3REAR PANEL.............................................................................5

4INSTALLATION..........................................................................5

4.1CONNECTIONSTOTHEELECTRICALMAINSNETWORK.

............................................................................................5

4.2PREPARINGFORMMAWELDING...................................5

4.3PREPARINGFORTIGWELDING.......................................6

4.4PREPARINGFORMIG/MAGWELDING.............................7

5USER INTERFACE.....................................................................9

6UNIT POWER-UP.....................................................................12

7RESET (LOAD FACTORY SETTINGS)...................................12

8SET-UP (INITIAL SET-UP OF THE WELDING POWER

SOURCE)...........................................................................................13

Remote Controller Selection............................................................13

Lock Status Activation......................................................................13

Push-Pull Activation.........................................................................13

Selection Of Burn Type....................................................................13

Quitting The Menu............................................................................13

8.1LOCKINGPROCEDURE..................................................14

8.1.1Enabling.......................................................................14

8.1.2Disabling......................................................................14

8.2GASFLOWADJUSTMENT..............................................15

9ALARMS MANAGEMENT........................................................15

AL. HEA...........................................................................................15

AL. Cur............................................................................................15

10WELDING SETTINGS..........................................................16

10.1ELECTRODEWELDING(MMA)......................................16

10.1.1MMA Parameters Setting (1st Level).......................16

10.1.2MMA Parameters Setting (2nd Level)......................16

10.2DCTIGWELDING............................................................16

10.2.1DC TIG MMA Parameters Setting (1st Level)..........16

10.2.2DC TIG Parameters Setting (GAS menu)................17

10.3MIG/MAGWELDING........................................................17

10.3.1Setting MIG/MAG parameters (Main Welding

Parameters)...............................................................................17

10.3.2MIG/MAG Parameters Setting (2nd Level)..............18

10.3.3MIG/MAG Parameters Setting (GAS menu)............18

11WELDING PARAMETERS LIST..........................................19

MMA welding current .......................................................................19

Hot-Start...........................................................................................19

Burn-Back ........................................................................................19

Motor-Slope......................................................................................19

Soft-Start..........................................................................................19

Crater-Filler......................................................................................19

3 Levels Slope..................................................................................19

Arc-Force .........................................................................................19

Maximum TIG welding current.........................................................19

Post-gas time...................................................................................19

Pre-gas time.....................................................................................20

Remote controller selection .............................................................20

Lock status activation.......................................................................20

Push-pull activation..........................................................................20

Selection of burn type......................................................................20

12JOBS MANAGEMENT.........................................................21

12.1SAVINGAJOB.................................................................21

12.2LOADINGAUSERJOBOFFACTORYSETJOB............21

12.3DELETINGAJOB.............................................................21

13TORCH TRIGGER MODES..................................................22

13.12TLIFT-ARCWELDING...................................................22

13.24TLIFT-ARCWELDING...................................................22

13.32TMIG/MAGWELDING...................................................22

13.44TMIG/MAGWELDING...................................................22

13.53LEVELMIG/MAGWELDING.........................................22

14TECHNICAL DATA..............................................................23

15SPARE PARTS....................................................................24

15.1MICRO300......................................................................24

15.2WIREFEEDER ................................................................26

15.3WIREFEEDERROLLS....................................................27

16ELECTRICAL DIAGRAM.....................................................28

16.1MICRO300......................................................................28

16.2REMOTECONTROLLER ................................................30

16.2.1Rc03: Electrical Diagram.........................................30

16.2.2Rc04: Electrical Diagram.........................................30

16.2.3Rc05: Electrical Diagram.........................................31

16.2.4Rc06: Electrical Diagram.........................................31

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH Micro 300

4/32

1INTRODUCTION

IMPORTANT

This handbook must be consi

ned to the user prior to

installation and commissioning of the unit.

Read the "General prescriptions for use" handbook supplied

separatel

from this handbook before installin

and

commissioning the unit.

The meanin

of the s

mbols in this manual and the associated

precautionar

information are

iven in the "General prescriptions

for use”.

If the "General prescriptions for use" are not present, it is

mandator

to request a replacement cop

from the manufacturer

or from your dealer.

Retain these documents for future consultation.

KEY

This s

mbol identifies an action that occurs automaticall

as a

result of a previous action.

This s

mbol identifies additional information or a reference to

a different section of the manual containin

the associated

information.

§ This symbol identifies a reference to a chapter of the manual

This s

mbol accompanies important information concernin

the execution of the relevant operations

Micro 300 is a compact and rugged three-phase, synergic inverter

power source for MIG/MAG, MMA and TIG Lift welding.

Easy to transport, only 22kg , it is the best option for maintenance and

repair on fi eld, shipyard and off -shore operations.

Polarity change allows welding with self shielded wires.

Innovative unique HAC (Hybrid Arc Control) supplies a soft and very

stable MIG-MAG arc with excellent weld bead quality and minimal

spattering in any working conditions.

3T Mode allows both Hot Start and Crater Filler current setting, for

optimal penetration at start and crater fi lling at bead’s end.

Additional parameters, Motor Slope, Soft Start, Burn Back and Post

Gas are included for perfect arc ignition and optimum wire cutting at

the end of welding.

Microprocessor, inverter technology, digital displays, synergic curves

and memory locations for customized welding parameters assure

complete welding process repeatability. The inductance can be

adjusted electronically by means of the user interface in order to

optimize the arc.

A perfect wire feeding is guaranteed thanks to a 4-rolls motor drive

included in Micro 300.

The welding modes and procedures available are those indicated in

the table.

MODE PROCEDURE

MMA

2 STEP LIFT-ARC (2T)

TIG DC LIFT 4 STEP LIFT-ARC (4T)

2 STEP (2T)

4 STEP (4T)

MIG/MAG

3 LEVELS

Accessories that can be connected to the unit:

manual remote controller for remote adjustment of the welding

current.

2FRONT PANEL

1: Connector for remote control.

2: Positive pole welding socket.

3: Negative pole welding socket.

4: Polarity selector cable.

5: EURO TORCH welding socket.

Micro 300

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH

5/32

3REAR PANEL

1: Wire feed motor power transformer fuse.

TYPE Delayed acting (T)

AMPERAGE 630mA

VOLTAGE 500V

2: Welding power source ON/OFF switch.

3: Connector for gas pipe leading from cylinder.

4: Power cable

TOTAL LENGTH

(INCLUDING INTERNAL PART)3,5m

NUMBER AND CROSS SECTION OF

WIRES 4x2,5mm2

TYPE OF PLUG SUPPLIED Not supplied

5: Mains protection ON LED.

4INSTALLATION

4.1 CONNECTIONS TO THE ELECTRICAL MAINS

NETWORK

The characteristics of the mains power supply to which the equipment

shall be connected are given in the section entitled “technical data” on

page 23.

The machine can be connected to motorgenerators provided their

voltage is stabilised.

Connect/disconnect the various devices with the machine switched off.

4.2 PREPARING FOR MMA WELDING

1.Turn the switch “OFF” (equipment switched off).

2.Connect the power cable to the power outlet.

3.Choose the electrode based on the type of material and thickness

of the workpiece to be welded.

4.Insert the electrode in the electrode holder.

5.Connect the plug of the electrode holder clamp to the welding socket

on the basis of the polarity required by the type of electrode in

question.

6.Connect the plug of the ground clamp to the welding socket on the

basis of the polarity required.

7.Connect the earth clamp to the workpiece being processed.

WARNING!

ELECTRIC SHOCK HAZARD!

Read the warnings highlighted by the following symbols in the

“General prescriptions for use”.

8.Set the welding power source ON/OFF switch to “I” (unit powered).

9.Use the selector in the spool housing to select MMA welding mode.

10. Set the required welding parameter values on the user interface.

11. The system is ready to start welding.

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH Micro 300

6/32

Preparing for MMA (polarity to basic electrode).

4.3 PREPARING FOR TIG WELDING

1.Set the welding power source ON/OFF switch to “O” (unit de-

energized).

2.Plug the power cable plug into a mains socketoutlet.

3.Connect the gas hose from the welding gas cylinder to the relative

socket.

4.Open the cylinder gas valve.

5.Choose the electrode on the basis of the type of material to be

welded and the thickness of the workpiece.

6.Insert the electrode in the TIG torch.

7.Connect the TIG torch plug to the EURO TORCH welding socket

8.Connect the plug of the polarity selector cable to the welding socket

on the basis of the polarity required.

9.Connect the plug of the ground clamp to the welding socket on the

basis of the polarity required.

10. Connect the earth clamp to the workpiece being processed.

11. Set the welding power source ON/OFF switch to “I” (unit powered).

12. Use the selector in the spool housing to select TIG welding mode.

13. Select the torch trigger procedure on the user interface.

14. Press the torch trigger with the torch well clear of any metal parts.

This serves to open the gas solenoid valve without striking the

welding arc.

15. Use the flow control valve to adjust the flow of gas as required

while the gas is flowing out.

16. Set the required welding parameter values on the user interface..

17. The system is ready to start welding.

Preparing for TIG (polarity for tungsten electrode)

Micro 300

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH

7/32

4.4 PREPARING FOR MIG/MAG WELDING

WIRE SPOOL POSITIONING

1.Open the unit side door to gain access to the spool compartment.

2.Unscrew the cap of the spool holder.

3.If necessary, fit an adapter for the wire spool.

4.Choose the wire on the basis of the workpiece thickness and

material type.

5.Fit the spool in the spool holder, ensuring it is located correctly.

6.Adjust the spool holder braking system by tightening/loosening the

screw in such a way that the wire feed force is not excessive and

when the spool stops rotating no excess wire is released.

7.Refit the plug.

POSITIONING THE WIRE IN THE WIRE FEEDER

1.Lower the wire feeder pressure devices.

2.Raise the wire feeder pressure arms.

3.Remove the protective cover.

4.Check that the feed rolls are suitable for the wire gauge

§ 15.2

The diameter of the roll groove must be compatible with the

diameter of the welding wire

The roll must be of suitable shape in relation to the composition of

the wire material

The groove must feature a "U" profile for soft materials

(Aluminium and its alloys, CuSi3).

The groove must be "V" shaped for harder materials (SG2-SG3,

stainless steels)

Rolls with a knurled groove profile are available for flux-cored

wire.

5.Feed the wire between the wire feeder rolls and insert it into the

MIG/MAG TORCH connector plug.

Make sure the wire is located correctly in the roll grooves.

6.Close the wire feeder pressure arms.

7.Adjust the pressure system so that the arms press the wire with a

force that does not deform it while also ensuring constant feed

rate without slipping.

8.Refit the protective cover.

9.Close the spool compartment door in the side of the unit.

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH Micro 300

8/32

CONNECTIONS TO SOCKETS

1.Set the welding power source ON/OFF switch to “O” (unit de-

energized).

2.Plug the power cable plug into a mains socketoutlet.

3.Connect the gas hose from the welding gas cylinder to the relative

socket.

4.Open the cylinder gas valve.

5.Connect the MIG/MAG torch plug to the EURO TORCH welding

socket.

6.Connect the plug of the ground clamp to the welding socket on the

basis of the polarity required.

7.Connect the plug of the polarity selector cable to the welding socket

on the basis of the polarity required.

8.Connect the earth clamp to the workpiece being processed.

9.Set the welding power source ON/OFF switch to “I” (unit powered).

10. Use the selector in the spool housing to select MIG/MAG welding

mode.

11. Feed the wire through the torch until it protrudes from the tip,

pressing button on the unit front panel.

12. Select the torch trigger procedure on the user interface.

13. Press the torch trigger with the torch well clear of any metal parts.

This serves to open the gas solenoid valve without striking the

welding arc.

14. Use the flow control valve to adjust the flow of gas as required

while the gas is flowing out.

15. Set the required welding parameter values on the user interface..

16. On connecting and enabling a remote controller [RC] certain

settings can be modified from said controller without having to

take action on the user interface of the welding power source.

17. The system is ready to start welding.

Preparing for MIG/MAG

Micro 300

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH

9/32

5USER INTERFACE

Code Name Symbol Description

This LED illuminates to show an anomaly in the operating conditions.

L1 ALARM § 9

When this LED illuminates the last voltage and current values measured during welding will be shown on displays D1-

D2.

L2 MEASURED VALUE The LED switches off when a new welding procedure is started, or when any of the welding settings is modified.

L3 SOCKETS POWERED This LED illuminates to confirm the presence of power on the output sockets.

L4 UNIT OF MEASUREMENT IN

METRES PER MINUTE

Illuminates to show that the value on display D1 is expressed in metres per minute.

L5 UNIT OF MEASUREMENT IN

AMPERES When this LED illuminates the Amperes value is shown on display D1.

L6 UNIT OF MEASUREMENT IN mm This LED indicates that the value shown on D1 is in mm

L7 UNIT OF MEASUREMENT IN

SECONDS This LED indicates that the value shown on D2 is in seconds or milliseconds

L8 UNIT OF MEASUREMENT IN

VOLTS When this LED illuminates a Voltage value is shown on display D2.

L9 UNIT OF MEASUREMENT IN % This LED indicates that the value shown on D2 is in a percentage

L10 WIRE FEED RATE Illuminates to show that the wire feed rate value can be set on display D1

L11 AMPERES Illuminates to show that the welding current value in Amperes can be set on display D1

Illuminates to confirm the possibility of setting the recommended base material thickness is displayed on D1.

L12 THICKNESS Reference is made to "T" fillet welds on identical thicknesses.

The relative value is purely guideline.

L13 PROGRAMS Illuminates to show that the required Synergic welding program can be set

This LED illuminates to show that the torch trigger 2 times procedure is selected.

L14 TWO TIMES PROCEDURE §. 13.1

This LED illuminates to show that the torch trigger 4 times procedure is selected.

L15 FOUR TIMES PROCEDURE §. 13.2

This LED illuminates to show that the torch trigger 3 Level procedure is selected.

L16 THREE LEVEL PROCEDURE The procedure can be activated in synergic programs in MIG/MAG mode.

§. 13.5

Cod.006.0001.1362

25/03/2013 v2.0

ENGLISH Micro 300

10/32

Code Name Symbol Description

Parameters/functions setting

Manual MIG/MAG mode

The display shows the programmed wire feed rate.

Synergic MIG/MAG mode

The display shows the value of the selected main welding parameter.

The main welding parameters can be selected with button S2

Programs setting

The display shows the message P “program no.”

Welding

The display shows the effective amperes value during welding

The display shows the variation of the main welding parameter.

The main welding parameter is selected with button S2 and can be set using encoder E1

Menu function

The display shows the acronym of the parameter or function to be adjusted

D1 AMPERES DISPLAY

HOLD function

The display shows the latest measured current value

Parameters/functions setting

Manual and Synergic MIG/MAG mode

The display shows the programmed voltage

Programs setting

The display shows the acronym of the material to be welded on the basis of the selected synergic curve

Welding

The display shows the effective voltage value during welding

The display shows the arc correction value imposed by the operator with respect to the default value of the synergic

curve.

Arc correction is performed by means of encoder E2.

0.0 V is the default value for horizontal or frontal welding.

A value >0 produces an increase in the length of the welding arc.

A value <0 produces a shorter arc. Menu function

The display shows the value of the parameter or function to be adjusted.

D2 VOLTAGE DISPLAY

HOLD function

The display shows the latest measured voltage value.

MIG/MAG mode

This button activates wire feed to insert it through the MIG/MAG torch.

The insertion speed is 1.2m/min for 3 seconds, subsequently increasing to 10m/min.

When the button is released wire feed is interrupted.

This function produces a slower feed rate and hence greater precision when inserting the wire when it enters the

torch nozzle.

S1 INSERTION BUTTON

MMA mode

This button is not enabled.

DC TIG mode

This button is not enabled.

This button opens the gas solenoid valve to fill the circuit and calibrate the pressure with the regulator on the gas

cylinder.

§.8.2

S3 GAS

BUTTON GAS menu function

Hold down the button for 3 seconds to open the Menu

MMA mode

This button is not enabled.

MIG/MAG mode

This button selects the torch trigger mode

§.13

TIG mode

This button selects the torch trigger mode

S5 TORCH TRIGGER MODE

SELECTION

§.13

Tabla de contenidos

Otros manuales de Inversor de Cloos

Cloos

Cloos GL 302 Manual de usuario

Cloos

Cloos QINEO GL 222 DC Manual de usuario

Cloos

Cloos GLW 222 AC/DC Guía

Cloos

Cloos GL 502 Guía

Manuales populares de Inversor de otras marcas

Fourgroup

Fourgroup Easy Manual de usuario

Velleman

Velleman PI300M Manual de usuario

Sungrow

Sungrow SG350HX-US Manual de usuario

WilTec

WilTec 61897 Manual de usuario

SMA

SMA SUNNY BOY STORAGE 2.5 Manual de usuario

Simplicity

Simplicity LANDLORD 316 Manual de usuario

Santak

Santak SMAX 3000 Manual de usuario

ATON

ATON RA.Store-3 Manual de usuario

ZIEHL-ABEGG

ZIEHL-ABEGG FXET4AMQ Manual de usuario

Tektronix

Tektronix CFG250 Manual de usuario

Champion

Champion 200989 Manual de usuario

Vanner

Vanner 20-500 Series Manual de usuario

GE GEP Manual de usuario

Astrel Group

Astrel Group Power Reducer Guía rápida

MULTIQUIP

MULTIQUIP GDP-5H Guía

GoWISE

GoWISE PS1007 Manual de usuario

Promate

Promate PM13500D ES Manual de usuario

Mastervolt

Mastervolt WHISPER 3.5M3000 RPM Manual de usuario