CLINTON INDUSTRIES 1190E Manual de usuario
CLINTON INDUSTRIES, INC
207 Redneck Ave. Little Ferry, NJ 07643
PHONE: 201 440 0400 / FAX: 201 440 5040
EMAIL: general@clintonind.com
1190E
Photo Eye / Back Tack / Trim Systems
Feb. 2011 by Peter Schueler, Clinton Ind., Inc.
Description about:
….. Introduction Page 1
…... Access to Hidden Parameters Page 2
……Master Reset Page 2
….. Mode of Operations Page 3
….. Parameters (Operators) Page 4
….. Parameters (Advanced, “Hidden”) Page 6
….. Trim Systems Page 10…
….. Built-in Test Procedure Page 11
….. Display the Program ID Page 13
….. Two Indicator LED’s at front Page 13
….. How to program a memory Page 13
….. Safety Switch Page 14
….. Trouble Shooting: Page 15
-- 1 --
There is a slightly difference between the older 900er series and the new M16
system.
Power-On:
Never connect the motor (power or encoder cable)
after the power is turned ON !
LCD- display box (Programmer)
To connect or disconnect the LCD- box, the power has to be turned off
to initialize the system after power-on
Going to the “Hidden Parameters” or “MASTER RESET”:
Please read the procedure carefully at page 3
The new system with the large motor needs a synchronizer, mounted to the
hand wheel.
Synchronizer discs:
Outer disc: Needle-UP
Middle disc: Needle-DOWN
Inner Disc: Trim
Pulley ratio:
In order to get the selected speed at the sewing machine and not at the motor,
The pulley ratio between motor pulley and machine pulley (hand wheel) has to
be taken.
This happens after a “MASTER RESET” or a special procedure to take the
ratio. The display reads: “TAKE NEW RATIO”
The ratio is verified after each power-on.
In case of the change of the pulley, new ratio will be taken.
How to force to take a new ratio:
1. The power has to be turned on.
2. Press the “NEEDLE-UP/NEEDLE-DOWN” and the “SBT” buttons at the
same time.
3. Turn the power off.
4. Wait for the message “GOOD BYE< SEE YOU”
5. Turn the power back on before the message disappears
6. Held both buttons down until the massage “RELEASE BUTTONS”
appears.
7. Release the buttons. Now the display should read “TAKE NEW RATIO”
-- 2 --
Access to “HIDDEN PARAMETER”
A) If the power is OFF, turn it ON (the display reads “OPERAION MODE”)
B) Turn the power OFF (the display reads “good bye, see you”)
C) Hold down the “NU/ND”, and the “ARROW-RIGHT” buttons
D) Turn the power back ON before the display gets blank (very important!)
E) Held the buttons down until a string of stars is displayed.
F) Release the buttons and push the “SET” button before the stars disappear. The access
to the “HIDDEN PARAMETER” is enabled.
Power OFF will disable the access.
MASTER RESET
Caution: This procedure will overwrite the whole parameter set with the default settings!
A) If the power is OFF, turn it ON (the display reads “OPERAION MODE”)
B) Turn the power OFF (the display reads “good bye, see you”)
C) Push and hold down the “NU/ND”, the “ARROW-RIGHT” and the “ARROW-UP”
buttons
D) Turn the power back ON before the display gets blank (very important!)
E) Held the buttons down until the displayed message alternates between:
“PUSH SET” and “FOR RESET”
F) Release the buttons and push the “SET” button within ten (10) cycles.
The display reads: “PROGRAMMING”
NOTE: if the “SET” button is not pushed within 10 cycles, the program goes to the main
menu without executing the MASTER RESET.
Access to the “HIDDEN PARAMETER” is enabled to make important settings such as
speeds and needle-positions.
--3--
MODES OF OPERATION:
The LCD display can be operated in three (3) different modes.
They are:
1. OPERATING MODE: To operate the machine
2. PROGRAMMING MODE: To change a parameter
3. TEST MODE An easy way to maintain and check the system.
Two different parameter levels are available:
OPERATORS LEVEL (Basic)
MECHANICS LEVEL (Advanced)
To use the MECHANICS LEVEL, please see the section 2.0.0 (Access to “HIDDEN
PARAMERTERS)
1.0.0. HOW TO CHANGE A PARAMETER:
Four parameter groups are available (OPERATORS LEVEL)
SPEEDS
TIMERS
COUNTERS
TOGGLE SWITCHES.
To change a parameter, please proceed the following sequence:
STEP 1
Push the ‘ARROW ROUND’ button repeatedly until the desired parameter group is displayed.
STEP 2
Push the ‘SET’ button repeatedly until the desired parameter is displayed
STEP 3
Change the parameter with the buttons:
‘ARROW-UP’ (increase the value)
or ‘ARROW DOWN’ (decrease the value)
In the group ‘TOGGLE SWITCHES’ , either button, “ARROW UP” or “ARROW DOWN”
will toggle the parameter.
PLEASE NOTE:
To optimize a certain parameter, it may be necessary to go repeatedly from the operation mode
back to the same parameter.
It can be easy done by pressing the ‘SET’ button.
If the program is in the OPERATION MODE, the SET button takes you right back to the last
displayed parameter.
Exemption:
If you are in the group “TOGGLE SWITCHES”, the “SET” button brings you to the first parameter of the
group “TOGGLE SWITCHES”
If a parameter was changed by accident and the machine doesn’t work properly, it is possible
to go back to the original factory setup by using the feature of the MASTER RESET (section 3.0.0).
-- 4 --
4.0.0 Operators Parameters:
4.0.0 SPEEDS: rpm (spm, stitches per minute)
4.0.1 Soft Strt. Soft start after End of Cycle
Range: 150 to 1000
Steps: 10
Default: 700
4.1.0 TIMERS ms (milliseconds)
4.1.1 Strt Del. Start Delay
The delay from presser foot down to start.
If the foot is already down, this time will not affect.
Range: 30 to 2500
Steps: 10
Default: 60
4.1.2 TR-stp Trim
Clinton trim system: Stop time
If this time is zero (0), the machine will not stop
Chain stitch: Trim-on time
Range: 0 to 2500
Steps: 10
Default: 80
4.1.3 Wiper Wiper Time
Range: 10 to 2500 (large timer for pneumatic wiper)
Steps: 10
Default: 80
4.1.4 INTERL Interlock time The time a new start is suppressed after trim
Range: 10 to 300
Steps: 10
Default: 30
-- 5 --
4.4.0 COUNTERS, (Numbers of Stitches)
4.3.1 SOFT ST (SOFT or SLOW START)
Number of stitches sewn with limited speed (4.1.2)
after restart from EOC
Range: 1 to 25 stitches
Steps: 1 stitch
Default setting: 2 stitches
4.3.2 SBT forw Start (Front) back tack forward
Range: 1 to 200 stitches
Steps: 1 stitch
Default setting: 4 stitches
4.3.3 SBT rev Start (Front) back tack reverse (backward)
Range: 1 to 200 stitches
Steps: 1 stitch
Default setting: 4 stitches
4.3.4 EBT rev End back tack reverse
Range: 1 to 200 stitches
Steps: 1 stitch
Default setting: 4 stitches
4.3.5 EBT forw End back tack forward
Range: 1 to 200 stitches
Steps: 1 stitch
Default setting: 4 stitches
4.3.6 EYE Off Photo Eye offset stitches
Range: 1 to 200 stitches
Steps: 1 stitch
Default setting: 10 stitches
-- 6 --
4.6.0 TOGGLE SWITCHES
4.5.1 PF/EOC Presser Foot End of Cycle UP / DOWN
Default: DOWN
4.5.2 PF/seam Presser foot in the seam UP / DOWN
Default: DOWN
4.5.3 Pos in Cyc Needle Position in Cycle UP / DOWN
Default: DOWN
4.5.4 Soft Start ON / OFF
Default: OFF
4.4.5 START PED: neutral **
START PED: always ***
Default: always
** After trim: The pedal has to be in the neutral position in order to restart the
machine.
*** After trim: The machine restarts without the pedal was in neutral position.
5.0.0 HIDDEN PARAMETER
5.1.0 ***** SPEEDS (rpm)
5.1.1 MIN/TRM Minimum and Trim Speed
Range: 30 to 600
Steps: 10
Default: 230
5.1.2 MAXIM. Maximum Speed
Range: 500 to 9000
Steps: 100
Default: 4500
-- 7 --
5.4.0 ****** MISCELEN (Miscellaneous)
Presser foot duty cycle:
Due the voltage is too high to turn a solenoid permanent on all time,
the current is turned on only permanently a short time, after that,
the current has to be chopped.
For example: Duty cycle 40% means 40% on, 60% off
If the duty cycle is too low, the solenoid will not stay on.
If too low, the solenoid will turn too hot!
5.4.1 PF 100% Presser foot on 100 %
Range 10 to 2000
Steps: 10
Default: 200
5.4.2 PF DUTY Presser foot duty cycle
Range 10 to 100
Steps: 10
Default: 50 (50%)
Acceleration / Deceleration Ramp:
The lower the number, the slower the Ramp!
5.4.3 ACCEL Acceleration ramp
Range 15 to 50
Steps: 1
Default: 40
5.4.3 DECEL Deceleration ramp
Range 15 to 50
Steps: 1
Default: 40
-- 8 --
5.5.0 ****TOGG SW TOGGLE SWITCHES
5.5.1 DIRECTN Direction of Rotation (CCW / CW)
Default: CW (Clockwise )
5.5.2 START The next start after end of cycle
the front eye (eye 2) must be covered or not covered
Default: covered
5.5.3 POSITION fast or normal
Default: normal
5.5.4 SHOW REGS “NO” / “YES”
Default: NO Do not CHANGE !
5.5.5 Turn back “ON” or “OFF”
Default: OFF
5.5.6 LIGHT / HEAVY MACHINE
Default: LIGHT
-- 9 /10 --
7.0.0 Trim Systems:
IMPORTANT:
Before selecting the system, the positions of the needle have to be set. Otherwise it
may cut the needle and the trim system gets destroyed.
For this reason, the default is: “NO TRIM SYSTEM”
LOCK STITCH SYSTEMS
“Needle-up”: Take-up upper dead point center (lock stitch)
Needle in upper dead point center (chain stitch)
“Trim” Turns on the trim signal, used in trim systems
without cam. (lock stitch only)
How to set: Take-up down (when the needle
thread crosses the bobbin
“Needle-down” see specs of the manufacturer
1. CLINTON:
The machine stops in the take-up’s lower dead point center for
the stop-time (parameter group “TIMER”). During the stop,
the trimmer gets activated. After the stop time, the machine
goes in take-up up position and the trim signal turns off.
2. JUKI / DUERKOPP:
The trim signal gets activated in needle-down position and
stays on to take-up up position (cam guided system)
3. PFAFF MECHANIC:
Same as Duerkopp except the trim signal turns off in take-up
down position
4. BROTHER / PFAFF pneumatic:
Same as CLINTON lock stitch, but without stop at take-up
down position
CHAIN STITCH SYSTEMS:
Selecting the Chain Stitch Trim System enables the safety switch.
Trim in “NEEDLE-UP”. If the needle is already in up-position, the machine will not
Reposition if the machine is not more then+/- 10 degrees out of position.
Trim sequence in needle-up position:
TRIM turns on. After 50% of the trim time, tension release turns on. After the full
trim time, TRIM turns off. After 35 milliseconds, tension release turns off and the
wiper gets activated for the wiper time.
` --11--
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