Clenergy PV-ezRack PostMount 4-A Manual de usuario

Updated on 2017/11/30

PV-ezRack PostMount 4-A

with ECO Rail

Installation Guide V2.0

Content

1. Introduction ...............................................................................................................1

2. Tools and Components.........................................................................................2

3. System Overview....................................................................................................3

4. Installation Instructions .........................................................................................7

5. Warranty...................................................................................................................12

1 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

1. Introduction

Clenergy PV-ezRack PostMount 4-A is a ground mounting system suitable for residential

and commercial scale installation. PV-ezRack PostMount 4-A has good compatibility for the

different region via the angle adjustment (10°~ 60°). Using high quality engineered

components PostMount 4-A saves developers and installers, time and cost when delivering

large scale projects.

Please review this manual thoroughly prior to installing PV-ezRack PostMount 4-A. Before

system installation, please read the installation instruction manual carefully. The manual

provides the following content：（1）simple introduction of installation；（2）product

installation specification；

The PV-ezRack PostMount 4-A parts, when installed in accordance with this guide, will be

structurally adequate and will meet the AS/NZS1170.2:2011 Amdt 3-2012 standard. During

installation and especially when working on the ground please comply with the appropriate

occupational health and safety regulations. Please also pay attention to other relevant

regulations of your local region. Please check that you are using the latest version of the

installation manual, which you can do by contacting Clenergy via email on

sales@clenergy.com.au, or contacting your local distributor.

2 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

2. Tools and Components

2.1 Tools

List of tools

Allen key 6mm

Spanner

(14 - 22mm)

adjustable

Torque Wrench (with

socket and also 14, 17

and 22mm Hex key

attachment)

Tape Measure (5m)

Note：tools in the figure are only used for rack system（not included in supply scope）;

Consult system installation personnel about electronic part installation tools.

2.2 Components

Components

ER-R-ECO

ECO Rail

ER-SC-PM6/PM8

Steel Cap Assembly

ER-IC-ST

Universal

Clamp

ER-RT-100

Rectangular

Tube-Master

AB-75/45/550-

Angle Bracket

ER-P-152/****

Pipe Diameter

ER-P-152/****-F

Pipe Diameter

ER-RT-100/576

Adjustable Tube

3 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

3. System Overview

3.1 Overview of PV-ezRack PostMount 4-A

1. Universal Clamp

2. PM4-A Pole

3. Steel Cap Assembly

4. Adjustable Tube

5. Rectangular Tube-Master

6. Angle Bracket

7. ECO Rail

8. U bolt for Tube140

4 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

3.2 Precautions during Stainless Steel Fastener Installation：

Improper operation may lead to deadlock of Bolts and Nuts. Follow the steps below to

reduce this risk

1．Reduce the friction coefficient:

（1）Ensure that the thread surface is clean ( no dirt or contaminant )

（2）Apply lubricant (grease or 40# engine oil) to fasteners prior tightening to avoid galling

or seizing in the threads;

2．General installation instructions:

（1）Apply force to fasteners in the direction of thread;

（2）Apply force uniformly, to maintain required torque;

（3）Professional tools and tool belts are recommended;

（4）Avoid using electric tools for final tightening;

（5）Avoid working at high temperatures,

3．Safe Torques

Please refer to safe torques defined in this guide. In case power tools are required, Clenergy

recommends the use of low speed only. High speed and impact drivers increase the risk of

bolt galling (deadlock) If deadlock occurs and you need to cut fasteners please make sure

that there is no load on the fastener before you cut it. Avoid damaging the anodized or

galvanized surfaces.

5 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

4. These steps should be applied for every stainless steel nut and bolt assembly.

6 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

3.3 Installation Dimensions

All drawings and dimensions in this installation guide are for a generic reference. The

Clenergy PostMount 4-A is to be optimized to site specific conditions for each project and

documented in a construction drawing. As a result, major components of the Clenergy

PostMount 4-A may be provided in section sizes and lengths that vary from those shown in

this guide. The installation process detailed in this instruction guide remains the same

regardless of the component size. In case you need to do any on-site modifications or

alteration of the system in a way that would be different from the construction drawing

please provide marked up drawings/sketches for Clenergy’s review prior modification for

comment and approval.

7 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

4. Installation Instructions

4.1 Pole Installation

Solution 1：Pole pre-buried

Dig a hole with the diameter

300~500mm, depth 1300~1800mm.

Cover the bottom of the hole with 50-

70mm gravel.

Place the pole into the middle of the

hole and fill it with concrete. Maintain

the position of the post to an allowed

vertical tolerance of ±2°. Axis of 2- Ø 22

hole is parallel to west, angle tolerance

is within±5°, and 2- Ø 22 holes direction

of all poles is consistent.

Solution 2 : Flange based pole

Secure the Flange based Pole to the

concrete foundation with M20

foundation bolts. Axis of 2- Ø 22 hole is

parallel to west, angle tolerance is

within±5°, and 2- Ø 22 holes direction

of all poles is consistent.

Recommended Torque:

M20: 215~220Nm

Cement mortar

Gravel

8 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

4.2. Steel Cap Assembly Installation

Connect the pole and Steel Cap

Assembly with the M20x210 Hex Bolts,

square ribbed washers (both sides),

round washers, spring washers and

nuts as shown.

Connect the 2 pieces of Steel Cap

sheet with M20x160 hex bolts,

washers, spring washers, and nuts.

Note:

Do not tighten these M20 bolts

prior to completing the assembly of

Rectangular Tube-Master.

All the head of bolts should be at

the same side.

9 / 12

No. 999-1009, Min’an Avenue, Xiang’an 01/10 Duerdin ,

Xiamen China 361006 Clayton VIC 3168

Tel: +86-592-5781288 Tel: +61-3-90176688

Fax: +86-592-5782298 Fax: +61-3-90176668

Email: [email protected].cn Email: sales@clenergy.com.au

Website: www.clenergy.com.cn Website: www.clenergy.com.au

4.3. Rectangular Tube-Master & Adjustable Tube Installation

4.3.1 Attach the Rectangular Tube-

Master to the Steel Cap Assembly with

the M20*160 hex head bolt, washers,

spring washer and nut. Refer to ①.

4.3.2 Attach the Adjustable Tube to the

Rectangular Tube-Master with the

M20*160 hex head bolt, washers,

spring washer and nut. Refer to ②..

4.3.3 Connect the Adjustable Tube to

the Steel Cap with the M20x160 hex

head bolt, washer, spring washer, and

nut.

You can set the required tilt angle (10-

60º) through the different holes on the

Adjustable Tube. Refer to ③and to the

next image.

4.3.4 Adjust the Steel Cap along the

circumference, make the Rectangular

Tube-Master parallel to N-S direction.

Fasten all bolts, after check the fitness

between the corrugated surface washer

and the waves on the Steel Cap.

Recommended Torque:

M20: 210~220Nm

Note:

Recommend to set the Rectangular

Tube-Master in the tilt angle 10°to

make the follow up assembly

process easier. When the

assembly is complete, then the

angle can be set to the designed

position.

At the place refer to②,if there exist

any clearance between the

○

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