Cleco mPro400GCD-S Manual de usuario
For additional product information visit our website at www.ClecoTools.com
Hardware Description
P2349HW
2019-08
mPro400GCD-S(H)
Global Controller Secondary
P2349HW |
2019-08 Apex Tool Group
Copyright © Apex Tool Group, 2019
No part of this document may be reproduced in any way or in any form, in whole or in part, or in a
natural or machine-readable language, or transmitted on electronic, mechanical, optical, or other
media, without the express permission of the Apex Tool Group.
Disclaimer
The Apex Tool Group reserves the right to modify, supplement, or improve this document or the
product without prior notice.
Trademark
Cleco is a registered trademark of Apex Brands, Inc.
Apex Tool Group GmbH
Industriestraße 1
73463 Westhausen
Germany
Apex Tool Group
P2349HW |
2019-08 3
INT
Contents
EN
1 Notes on this Description ..................................................................... 5
2 Safety ................................................................................................... 5
3 Product description............................................................................... 9
4 Technical Specifications ....................................................................... 9
5 Pin Assignment................................................................................... 10
6 Items Delivered .................................................................................. 10
DE
1 Zu dieser Beschreibung ...................................................................... 11
2 Sicherheit ............................................................................................ 11
3 Produktbeschreibung ......................................................................... 15
4 Technische Daten............................................................................... 15
5 Steckerbelegung ................................................................................ 16
6 Lieferumfang ...................................................................................... 16
ES
1 Acerca de esta descripción del hardware .......................................... 17
2 Seguridad ........................................................................................... 17
3 Descripción del producto.................................................................... 21
4 Especificaciones técnicas .................................................................. 21
5 Asignación de enchufes ..................................................................... 22
6 Volumen de suministro ....................................................................... 22
FR
1 À propos de cette description du matériel .......................................... 23
2 Sécurité .............................................................................................. 23
3 Description du produit ........................................................................ 27
4 P2349HW |
2019-08 Apex Tool Group
INT 4 Caractéristiques techniques................................................................ 27
5 Disposition des connecteurs ............................................................... 28
6 Volume de livraison............................................................................. 28
PL
1 Informacje dotyczące tego opisu ........................................................ 29
2 Bezpieczeństwo .................................................................................. 29
3 Opis produktu...................................................................................... 33
4 Dane techniczne ................................................................................. 33
5 Rozkład wyprowadzeń ........................................................................ 34
6 Zakres dostawy................................................................................... 34
INT
7 System .................................................................................................35
8 Connections .........................................................................................36
9 Dimensions ..........................................................................................37
Apex Tool Group P2349HW | 2019-08 5
1
EN
1Notes on this Description
The information contained within this document is intended
fro all individuals responsible for connecting and installing
the controller.
mPro400GCD-S, mPro400GCD-SH
Software instructions are provided in separate program-
ming manuals based upon the version installed.
The original language of this document is German.
Minimum Software Requirements
Additional Document References
Important Symbols
2 Safety
2.1 General Requirements
Only operate the controller after reading and fully
understanding this document. Failure to follow the
directions and safety instructions could result in elec-
tric shocks, burns and/or serious injuries.
Keep this document in a safe place for future refer-
ence! These safety instructions must be accessible all
personnel programming, operating or repairing the
controller.
2.2 Intended Use
The controller is a part of the Cleco Production Tools Tight-
ening System and is intended exclusively for industrial use
in fastening processes. Only use the controller under the
following conditions:
• In accordance with the components listed in the EC
Declaration of Conformity.
• Identified environmental conditions; see relevant docu-
mentation.
• Appropriate supply voltage; reference respective docu-
mentation.
• In EMC Limit Class A (electromagnetic immunity for
industrial areas). For the currently observed EMC
standards, see the EC Declaration of Conformity.
2.3 Predictable Misuse
Do not use the controller:
• In potentially explosive areas.
• In damp locations or outdoors.
• In combination with cutting tools (drills, milling cutters,
grinders…).
• In non-industrial applications (eg residential area).
• For fastening applications not mentioned in the decla-
ration of conformity.
• If safety devices are being over-written.
2.4 Operator Training
The tightening system may only be put into operation,
adjusted and tested by qualified and trained personnel.
Personnel must be instructed by qualified employees of
Apex Tool Group.
The controller has been preset by Apex Tool Group.
Adjustmenty of the controller to accommodate special
requirements may only be carried out by a qualified per-
son1).
Additional information are available in the Programming
Manual.
No. Description
S168813 Standard Controller Software
S168677 mProRemote – Interface software between an
external computer and controller
No. Document type
P1730E Reference Handbook
Fastening Sequences
P2279SB Systemhandbook NeoTek
P2280PM Programming Manual
mPro400GCD Standard SW
P3309C EC Declaration of Conformity
mPro400GCD-S
Italic Identifies menu options), input fields, control
boxes, options fields or dropdown menus.
> Denotes the selection of a menu option from
a menu, e.g. File > Print
<…> Denotes switches, pushbuttons or keys of an
external keyboard, e.g. <F5>
Courier Denotes filenames and paths, e.g.
setup.exe
• Denotes lists, level 1
- Denotes lists, level 2
a)
b)
Denotes options
→ Denotes results
1. (…)
2. (…)
Denotes action steps in sequence
Denotes a single action step
Sales &
Service
Centers
Cleco Production Tools – Sales & Service
Centers, see last page.
1.) Due to their training, knowledge, experience and understand-
ing of the circumstances involved in this kind of work, suitably qual-
ified personnel are able to identify potential hazards and to initiate
appropriate safety measures. Qualified personnel are obliged to
comply with regulations.
6 P2349HW | 2019-08 Apex Tool Group
1
EN 2.5 Personal Protective Equipment
(PPE)
When working with rotating parts, it is not permitted to
wear gloves.
Recommendation: Freely rotating u-GUARD pro-
tected fastening tools are available from APEX.
Wear close-fitting clothing.
Wear safety shoes.
If necessary, wear a hairnet.
Wear protective goggles, if there is a risk of flying
debris or parts being elected.
2.6 Warnings and Notes
Warning notes are identified by a signal word and picto-
gram:
• Signal word: describes the severity and the probability
of the impending danger.
• Pictogram: describes the type of danger.
2.7 Symbols on the Product
Be sure to understand the meaning of each symbol below
prior to installation, operation or maintenance service.
2.8 System Relevant Safety
Instructions
Follow national, state and local safety and connection stan-
dards during installation. The standards take precedence
over the information in this section.
Do not make any modifications to the controller, pro-
tective devices, or accessories without prior written
authorization from Apex Tool Group.
Do not attempt to open the controller or components of
the controller for troubleshooting or other work on the
device. In the event of a fault, any intervention can
result in serious injury from electric shock.
Operation with the device open may also cause the fol-
lowing:
- An increased amount of emissions: may produce
interference with other devices.
- Reduced immunity from interference: may produce
faulty results.
- Loss of remaining warranty period.
Risk Of Injury Due To Electric Shock
The controller and tool can conduct current in the event of
a fault. An electric shock can lead to cardiac arrest, cessa-
tion of breathing, burns, and serious or fatal injuries.
Danger
Symbol combined with the word Danger in-
dicates a hazard with a high level of risk
which, if not avoided, will result in death or
serious injury.
Warning
Symbol combined with the word Warning
indicates a hazard with a medium level of
risk which, if not avoided, could result in
death or serious injury.
Caution
Symbol combined with the word Caution in-
dicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injuries or environmental dam-
age.
Note
An symbol combined with the word Note in-
dicates a potentially harmful situation which,
if not avoided, could result in damage to
property or the environment.
General notes
includes application tips and useful infor-
mation, but no hazard warnings.
Electrical voltage
CE compliant
The product corresponds to the prescribed
technical requirements in Europe.
Read all instructions.
NRTL TÜV SÜD Mark
Normative references, Page 9
WARNING Disconnect mains before opening
controller.
Apex Tool Group P2349HW | 2019-08 7
1
EN
Always turn off the controller before connecting power
and tool cables, cleaning or removal from operation.
Do not operate the tightening system if the housing,
cable or tool are damaged.
Installation
Use an approved hoist to raise controller to desired
installation location.
Ensure the controller is rigidly mounted and secured
(see Quick Installation Guide).
Organize cables and lines to avoid damage and trip-
ping hazards.
Observe the permitted cable bending radius.
Do not exceed total length of Tool Cable
In the event of a fault, high leakage currents may occur and
cause injuries by electric shock.
Use an approved power cable.
For 115 VAC cables with a larger cross-section, use
Order No. 541683-01.
Prior To Initial Operation
Only operate on a grounded power supply (TN sys-
tem). Operation on an IT system is not permitted.
Ensure a standard-compliant PE connection is in
place.
Prior to initial operation, carry out the protective con-
ductor measurement in accordance with the local reg-
ulations (in Germany, DGUV Regulation 3).
Do not switch on the controller until all connections
have been made correctly.
Danger Due To Dangerous Movements
Insufficient emergency stop facilities can have life-threat-
ening consequences.
The necessity of an emergency stop and its execution
is the responsibility of the user and his risk analysis!
Provide accessible and effective emergency stop facil-
ities. Unlocking the emergency stop device must not
cause an uncontrolled restart of the system!
Before switching on the system, check the emergency
stop devices for function.
Operation
Immediately power off the controller in the event of
unusual noise, heating or vibration from the tool.
Disconnect the power cord and have the tightening
system checked by qualified personnel and repaired if
necessary.
Never pull the power cord to remove from an outlet.
Protect all cables from heat, oil, sharp edges and mov-
ing parts.
Replace damaged cables immediately.
Ensure tool and plug connections between the
controller and tool are clean.
Ensure the workstation and surrounding area are
clean.
Ensure the workstation provides adequate space for
the operation being completed.
When working with a nutrunner, remain alert at all
times. Do not use a nutrunner if you are tired or under
the influence of drugs, alcohol or medication. A
moment of carelessness when working with a nutrun-
ner may contribute to a life threatening situation.
Danger Due To Incorrect Torque Measurement
An undetected NOK tightening may contribute to a life-
threatening situation.
Recalibration (or capability analysis) is essential fol-
lowing incorrect use (crash, mechanical overload…).
For Category A Tightenings (VDI 2862) which are criti-
cal for safety, activate a redundancy measurement
(e.g., current redundancy).
Introduce regular monitoring of measuring equipment
for associated manufacturing equipment.
Only conduct tightening operations with a properly
functioning system. If in doubt, contact Sales & Service
Centers.
Danger Due To Unexpected Start Of The Motor Or An
Expected But Missing Stop
Despite redundant controller parts and monitoring func-
tions, an unexpected start of the machine can occur in very
rare cases. Possible reasons may include, but are not lim-
ited to: Remote control of diagnostic functions, bit dump in
the memory of the controller.
Mechanical hazards such as jars/jolts due to counter
torques; risk of injury due to winding up and seizing can
result from the tool.
• Primary controller
mPro400GCD-P(…) max. 45 m
• Secondary controller
mPro-400GCD-S(…) max. 30 m
• When using tool Series 70:
- Up to 3 m Tool Cable can be used with a
maximum of 25 m Extenstion Cable.
- Up to 6 m Tool Cable can be used with a
maximum of 20 m Extenstion Cable.
- Tool cables over 6 m must not be extended.
8 P2349HW | 2019-08 Apex Tool Group
1
EN Use the tool at the designated grip points.
Use the recommended reaction devices. For torques,
reference appropriate tool instruction manual.
After powering the controller on, wait until the boot
cycle is completed, approximately 60 seconds, before
powering it down again.
Use of Secondary controllers
Up to 15 Secondary Controllers can be added to a Primary
Controller (mPro400GCD-P). Upon shutting off or in case
of a Secondary Controller failure, the TSNet bus communi-
cation is interrupted. The communication loss to the Pri-
mary Controller has consequences for a Secondary
Controller:
→ No results are returned to the Primary Controller.
→ Additional rundowns are not initiated.
→ An in-process rundown is reported with the error
message SA (abort by removing the start signal) if
the TSNet connection is interrupted during tighten-
ing.
→ A shut-off signal is no longer received and so a
shut-off is only possible
- via the start button of the tool
- after reaching the shut-off criterion
- via a safety shut-off after two seconds
WARNING!
During remote-start operation (multiple tool setup) an inter-
ruption of TSNet bus leads to a delayed stop of the spindle/
tool. This delay is 2 seconds.
Maintenance
The controller is generally maintenance-free.
Consider local regulations for maintenance and servic-
ing for all operating phases of the tightening system.
Cleaning
Only clean the exterior of the tool using a dry or slightly
damp cloth.
Do not immerse the controller or tools in any liquids.
Do not use a high pressure or abrasive cleaner.
Repair
Repairs to the equipment are not permitted.
Send the controller to a Authorized
Cleco Production Tools Sales & Service Centers.
Disposal
Components of the tightening system may present poten-
tial risks the environment. The tightening system contains
components that can be recycled, as well as components
that have specific disposal requirements.
Follow local applicable regulations.
First separate, then dispose of components.
Collect auxiliary materials (oils, greases) and dispose
properly.
Separate the components of the packaging and dis-
pose of them according to local regulations.
Return defective equipment to an approved collection
point or return it to the Sales & Service Centers.
Observe local regulations for disposal of
electronics and batteries. (In Germany,
the Electrical and Electronic Equipment
Act (ElektroG) and the Battery Act
(BattG)):
Used up batteries must be disposed
of properly. Return depleted or defec-
tive batteries to an approved collec-
tion facility or to Sales & Service
Centers for recycling.
Apex Tool Group P2349HW | 2019-08 9
1
EN
3 Product description
Controller for use in safety-critical tightening.
The controller is primarily used as a control and monitoring
unit for one or more tools at a workstation. Depending on
the peripheral devices that are procured, the controller can
also be installed outside of the work environment.
Software is already installed on the controller. The tighten-
ing settings must be carried out by a qualified person using
the Primary-/Master-controller or remote PC software
(mProRemote) in order to start fastening work. For further
information regarding software operation, please reference
the Programming Manual mPro400GCD.
The secondary controller is an extension module to the pri-
mary/master controller and is needed to operate an addi-
tional corded tool.
4 Technical Specifications
Ambient Conditions
Power Supply
Normative references
For product-relevant EC Directives, as well as the stan-
dards complied with, see the EC Declaration of Conformity.
System Data
Weight
Features Data
Operation Site Indoors
Ambient Temperature 0...45 °C1
1. Note the derating. See the System Handbook NeoTek
Storage Temperature -20...70 °C
Type of Cooling Convection (self-cooling)
Relative Humidity 10...90 %, No Condensa-
tion
Working Height Up to 3000 m
Above Sea Level
Protection Class
DIN EN 60529
IP42
Protection Class
DIN EN61140
(VDE 0140-1)
I
Degree of Contamination
EN 61010
2
Transient Overvoltage
EN 61010
CAT
Maximum Shock
DIN EN 60068-2-27
15 G
Maximum Vibration
DIN EN 60068-2-5
59.6–160 Hz: 2 G
Features Data
Supply Voltage,
Single Phase
100–240 VAC ± 10%1
Rated Supply Current 1–2 A
Frequency 50/60 Hz
Peak Current 16 A
Rated Power 1600 VA max.
Idling 160 VA
1. When operating outside the allowable voltage limits,
the integrated power supply enters a protection mode
and switches off. This protection mode can be reset
by restarting the nutrunner controller.
Certificates
Issuing agency TÜV SÜD AG
Certificate No. U8 78313 0005
Tested in accordance
with
• UL 61010-1:2012/
R:2016-04
• CAN/CSA–C22.2
No.61010-1:2012/
U2:2016-04
Certificate No.
Tested in accordance
with
N8A 78313 0007
• EN 61010-1:2010
Certificate No. DE3-30943
Tested in accordance
with
• IEC 61010-1:2010
Features Data
System Functions Battery Buffered Real Time Clock, Buffer
Time: 20 Years (at 20 °C)
Display LC Display With Touchscreen,
7" TFT Liquid Crystal Display,
Resolution 800 x 480, Connection To
Panel & Touch Possible
Operating System Linux Operating System1, Bootable With-
out Mechanically Moving Drives, No UPS
Required
1. This product includes several open source software
packages, distributed under various open source
licenses. Additional information about the open source
packages and licenses can be found at http://soft-
ware.apextoolgroup.com/oss-legal/
HMI
(Human Machine
Interface)
Virtual Keyboard for Alphanumeric Inputs
Model Weight
lb kg
mPro400GCD-S
mPro400GCD-SH 28.2 12.8
Features Data
10 P2349HW | 2019-08 Apex Tool Group
1
EN 5 Pin Assignment
This chapter describes the Cleco Production Tools specific
connectors. Standard plugs are not considered. All connec-
tions are short-circuit proof.
X21 – TSnet System Bus Out
Interface port for TSnet cable.
X22 – TSnet System Bus In
X23 – Supply
X24 – Tool Cable 30/50E×N… Series
X25 – Tool Cable 18/48E×E… Series
6 Items Delivered
Check delivery for transit damage and ensure that all items
have been supplied:
• Controller
• EC Declaration of Conformity
• Hardware Description
• SP-1500
• Warranty
• Mating Connector
Pin Signal 8 Pin M12 Circular Connector
X-Coded
1 Tx +
2 Tx -
3 Rx +
4 RX -
5 0 VDC
6 0 VDC
7 +24 VDC
8 +24 VDC
Pin Signal 8 Pin M12 Circular Connector
X-Coded
1 Tx +
2 Tx -
3 Rx +
4 RX -
5 0 VDC
6 0 VDC
7 +24 VDC
8 +24 VDC
Description IEC Connector C14
Connector with Fuse Holder
2-Pin, 5 × 20 mm, 16 A
Slow-Blow
Note
Use plug locking mechanism.
See Quick Installation Guide.
Pin Signal M23 circular connector
1-3 Power
4 PE
(functional
ground)
5 Tool bus
2
1
8
7
6
5
4
3
1
2
3
4
1
2
3
4
5
Pin Signal ECTA Circular Connector
Push-Pull
1-3 Power
4PE
5 Signals
Power Cable
EU 230 VAC
Order no.
541683-03
Power Cable
USA 115 VAC
Order no.
541683-01
Plug Locking
Mechanism
Order no.
544004-1
Power Cable
USA 230 VAC
Order no.
541683-02
5
12
3
4
Este manual sirve para los siguientes modelos
1
Tabla de contenidos
Idiomas:
Otros manuales de Controladores de Cleco
Cleco
Cleco CellCore 200 Series Guía
Cleco
Cleco TME-100 Manual del propietario
Cleco
Cleco DGD mPro400GC Guía
Cleco
Cleco mPro400GCD-P Guía
Cleco
Cleco DGD mPro400GC Manual de usuario
Cleco
Cleco mPro300GCD-STO Manual de usuario
Cleco
Cleco DGD mPro400GC Manual del propietario
Cleco
Cleco mPro400GCD-M Manual de usuario
Cleco
Cleco mPro400GCD-P Guía
Cleco
Cleco DGD mPro400GC Manual de usuario
