Cleco Tools 19P Series Manual de usuario

For additional product information visit our website at http://www.ClecoTools.com

Instruction Manual

PL12-1012EN

06/18/2019

19P & 19PT Series

Pistol Grip Screwdriver

For additional product information visit our website at http://www.ClecoTools.com

19P Series

19T Series

Page 2

PL12-1012EN

06/18/2019

Cleco®

General Information

For this Instruction Manual

This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain

these tools.

This Instruction Manual

• provides important notes for the safe and e󰀩cient use of these tools.

• describes the function and operation of the 19P and 19T series tools.

• serves as a reference guide for technical data, service intervals and spare parts ordering.

• provides information on optional equipment.

Identication text:

19P / 19T represents all models of the pistol grip pneumatic screwdrivers as described in this manual

Ú indicates a required action

• indicates a list

<..> indicates a reference number from the exploded parts drawings

Arial indicates an important feature or instruction written in Arial Bold

Identication graphic:

¢indicates a directional movement

òindicates a function or force

Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without

prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied

to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or

otherwise without the express permission of Apex Tool Group, LLC.

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06/18/2019

Cleco®

Nomenclature

19 X X A XX Q

Tool Series

Handle

P = Pistol Grip P-Handle

T = Pistol Grip T-Handle

Tool Type

C = Combination (Trigger/Push-To-Start)

T = Trigger

Clutch

A = Clecomatic Clutch

Maximum Torque

02 = 2.1 Nm 06 = 5.1 Nm

03 = 2.9 Nm 07 = 6.8 Nm

04 = 4.5 Nm 09 = 8.9 Nm

05 = 5.1 Nm 15 = 14.7 Nm

Output Drive

Q = Quick Change Chuck

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Cleco®

Contents

1 Safety 6

1.1 Warning and notes................................................................................................. 6

1.2 Basic requirements for safe working practices ...................................................... 7

1.3 Operator training.................................................................................................... 7

1.4 Personal protective equipment .............................................................................. 7

1.5 Designated use...................................................................................................... 8

1.6 Codes and standards ............................................................................................ 8

1.7 Noise and vibration................................................................................................ 8

2 Scope of supply, transport and storage 9

2.1 Items supplied ....................................................................................................... 9

2.2 Transport ............................................................................................................... 9

2.3 Storage ..................................................................................................................9

3 Product description 10

3.1 General description ............................................................................................. 10

3.2 Operation and functional elements...................................................................... 10

4 Accessories 11

5 Before initial operation 12

5.1 Ambient conditions .............................................................................................. 12

5.2 Air supply............................................................................................................. 12

5.3 Connecting the air supply to the tool ................................................................... 12

5.4 Tool set up ........................................................................................................... 13

5.4.1 Setting the torque ................................................................................................ 13

6 First operation 14

6.1 Puting into use..................................................................................................... 14

7 Troubleshooting 15

8 Maintenance 16

8.1 Service schedule ................................................................................................. 16

8.1.1 Calculating a customer specic maintenance plan.............................................. 17

8.2 Lubricants ............................................................................................................17

9 Repair instructions 18

9.1 Motor disassembly and reassembly .................................................................... 18

9.2 Trip rod sizing ...................................................................................................... 19

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Cleco®

Contents

10 Spare parts

10.1 19P series screwdriver ........................................................................................ 20

10.2 19T series screwdriver ........................................................................................ 22

10.3 Motor assembly ................................................................................................... 24

10.4 301967PT Gearing assembly .............................................................................. 26

10.5 301086 Gearing assembly................................................................................... 26

10.6 301968PT Gearing assembly .............................................................................. 28

10.7 301969PT Gearing assembly .............................................................................. 28

10.8 302016PT Gearing assembly .............................................................................. 30

10.9 301970PT Gearing assembly .............................................................................. 32

10.10 301991PT Clecomatic clutch assembly............................................................... 34

301979PT Clecomatic clutch assembly............................................................... 34

10.11 302017PT Clecomatic clutch assembly............................................................... 36

10.12 301981PT Clecomatic clutch assembly............................................................... 38

10.13 301124 Output gear assembly............................................................................. 40

10.14 301122 Output spindle assembly ........................................................................ 40

11 Technical data 42

11.1 19PCA and 19TCA Specications ....................................................................... 42

11.2 19PTA and 19TTA Specications......................................................................... 42

12 Service 43

12.1 Replacement parts .............................................................................................. 43

12.2 Tool repairs .......................................................................................................... 43

12.3 Warranty repairs .................................................................................................. 43

13 Disposal 44

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Safety

1 Safety

1.1 Warnings and notes

Warning notes are identied by a signal word and a pictogram.

• The signal word indicates the severity and probability of the impending danger.

• The pictogram indicates the type of danger.

---------------------------------------------------------------------------------------------------------------------------------------

WARNING identies a potentially hazardous situation which, if not avoided, may result in serious

injury.

---------------------------------------------------------------------------------------------------------------------------------------

CAUTION identies a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury or property and environmental damage.

---------------------------------------------------------------------------------------------------------------------------------------

NOTE identies general information which may include application tips or useful information but no

hazardous situations.

---------------------------------------------------------------------------------------------------------------------------------------

Important information that must be read and understood by all personnel installing, operating or

maintaining this equipment.

---------------------------------------------------------------------------------------------------------------------------------------

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Cleco®

Safety

1.2 Basic requirements for safe working practices

All personnel involved with the installation, operation or maintenance of these tools must read and

understand all safety instructions contained in this manual. Failure to comply with these instructions

could result in serious injury or property damage.

These safety instructions are not intended to be all inclusive. Study and comply with all applicable

National, State and Local regulations.

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Work Area:

ÚEnsure there is enough space in the work area.

ÚKeep the work area clean.

ÚKeep the work area well ventilated.

Personnel Safety:

ÚInspect the air supply hoses and ttings. Do not use damaged, frayed or deteriorated hoses.

ÚMake sure the air supply hose is securely attached to the tool.

ÚEnsure a secure standing position and maintain balance.

ÚMake sure the throttle is positioned relative to the head so the throttle will not become wedged

against an adjacent object in the ON position due to torque reaction.

ÚIf the tool is to be reversed, locate the throttle in a neutral position to prevent entrapment.

ÚKeep the tool clean and dry to provide the best possible grip.

ÚFirmly grasp the handle of the 19P/19T and apply the bit to the application before starting.

ÚBe prepared for high short-term reaction torques.

Safety working with and around fastening tools:

ÚUse only power tool sockets and bits available from Apex Tool Group.

ÚInspect socket or bit for visible damage and cracks. Replace damaged items immediately.

ÚDisconnect the air supply before installing or replacing the socket or bit.

ÚDo not attach the socket or bit at a slant.

ÚMake sure the socket or bit is fully assembled on the drive and locked in postion.

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1.3 Operator training

All personnel must be properly trained before operating the 19P/19T tools. The 19P/19T tools are to be

repaired by fully trained personnel only.

1.4 Personal protective equipment

When working

• Wear eye protection to protect against ying metal splinters.

• Wear hearing protection

Danger of injury by being caught by moving equipment.

• Wear a hairnet

• Wear close tting clothing

• Do not wear jewelry

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Safety

1.5 Designated use

The 19P/19T are designed exclusively for fastening and releasing threaded fasteners.

The 19P/19T series screwdrivers are equipped with an adjustable Clecomatic clutch. The tool will shut

o󰀨 the instant the clutch reaches its adjustable preset torque. This action provides an accurate method

of controlling torque without sacricing tool speed.

• Do not modify the 19P/19T, any guard or accessory.

• Use only with accessory parts which are approved by the manufacturer.

• Do not use as a hammer, pry-bar or any other improper usage.

1.6 Codes and standards

It is mandatory that all national, state and local codes and standards be followed.

1.7 Noise and vibration

Noise level ≤ 79 dB(A) free speed (without load) according to ISO 12100: 2011

Vibration values < 2.5 m/s2 according to ISO 12100: 2011

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PL12-1012EN

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2 Scope of supply, transport and storage

2.1 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

1 19P or 19T

1 PL12-1012EN instruction manual

1 Declaration of Conformity

1 Lubrication sheet

1 Warranty statement

2.2 Transport

Transport and store the 19P/19T in the original packaging. The packaging is recyclable.

2.3 Storage

For short term storage (less than 2 hours) and protection against damage:

ÚPlace the 19P/19T in a location on the workbench to avoid accidental depression of the trigger.

ÚSuspend the 19P/19T from a suitable balancer or tool positioner.

For storage longer than 2 hours:

ÚDisconnect the air supply from the 19P/19T

Cleco®

Scope of Supply, Transport and Storage

Object Time Period Storage Temperature

19P without air supply No guideline -13°F to 104°F (-25°C to 40°C)

19T without air supply No guideline -13°F to 104°F (-25°C to 40°C)

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Cleco®

Product Description

3 Product description

3.1 General description

• Pistol grip or “T” handle pneumatic powered screwdriver

• Trigger actuated

• Clockwise/counterclockwise rotation

• 19PCA and 19TCA models: trigger allowed push-to-start with adjustable Clecomatic clutch

19PTA and 19TTA models: trigger start with adjustable Clecomatic clutch

• Low vibration level

3.2 Operation and functional elements

This section describes the operational and functional elements of the 19P/19T.

5 6

Ref. Description

1 Air Inlet

2 Adjustable Reversing Lever

3 Trigger

4 Two Interchangeable soft-touch grip sizes

5 Clecomatic Clutch

6 Motor and Gearing

7 Quick Change Chuck

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