Clarke WOODWORKER CMS10S Manual

0607

Part Numbers: 6501310 & 6501315

Operating & Maintenance

Instructions

COMPOUND SLIDING MITRE SAW

Model Nos: CMS10S and CMS12S

SPECIFICATIONS

CMS10S CMS12S

Motor: 230V 50Hz 1ph. 230V 50Hz 1ph.

Input Current 8.54 Amps 8.0 Amps

Power Rating: 1800Watts 1800 Watts

Speed: 4800 RPM 4100 RPM

Fuse Rating 13 Amps 13 Amps

Dimensions: (Head Lowered - DxWxH)* 745x505x375mm 755x505x450mm

Dimensions: (Head Raised - DxWxH)** 910x505x620mm 920x505x655

Blade size: (Fitted) 255mm, 60T 305mm, 80T.

Bore 25.4mm 25.4mm

Drive Spindle Diameter 16mm 16mm

Dust Port Diameter (Inner/Outer) 31/37mm 31/37mm

Sound Power level (measured) 99.0 dBL

99.0 dBL

Vibration Level (Normal Load) <2.5m/s <2.5m/s²

Net weight (unpacked) 16kg 24kg

Part Number 6501310 6501315

* Without Work Supports, Slide fully forward , Dust Bag not fitted

** Without Work Supports, Slide fully to the rear, Dust Bag not fitted

Please note that the details and specifications contained herein, are correct at the time of going to

print. However, CLARKE International reserve the right to change specifications at any time without

prior notice. Always consult the machine’s data plate

Maximum Cutting Sizes

DO NOT dispose of theis product with general household waste. It must be disposed of in accordance with all laws

governing waste electrical and electronic equipment at a recognised disposal facility.

Type of Cut Thickness Width

Cross (90°) 75mm 300mm

Cross (45°) 75mm 200mm

Bevel (at 45°) 45mm 300mm

Compound (at 2x 45°) 45mm 200mm

Type of Cut Thickness Width

Cross (90°) 90mm 310mm

Cross (45°) 90mm 200mm

Bevel (at 45°) 60mm 310mm

Compound (at 2x 45°) 60mm 200mm

CMS10S

CMS12S

Thank you for purchasing this CLARKE Compound Sliding Mitre Saw which is

designed for DIY/hobby and medium trade use only.

Before operating the Mitre Saw please read this leaflet thoroughly and carefully

follow all instructions. This will ensure the safety of yourself and that of others around

you, and you can also look forward to the machine giving you long and satisfactory

service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

Specifications ................................................................................... 2

Maximum Cutting Sizes ................................................................... 2

Safety Precautions ........................................................................... 4

Additional Precautions for Mitre Saws ........................................... 6

Electrical Connections .................................................................... 7

Principle Parts ................................................................................... 8

Features ..................................................................................... 9

Assembly ................................................................................... 10

Operation Cross Cutting ............................................................ 10

Mitre Cutting ............................................................. 11

Bevel Cutting ............................................................ 12

Compound Mitre Cutting ....................................... 12

Cutting a Groove ..................................................... 13

Maintenance ................................................................................. 14

Blade renewal .......................................................... 14

Adjustments ................................................................................... 15

Parts Lists and Diagrams ......................................................... 17 - 22

Declaration of Conformity ............................................................ 23

SAFETY PRECAUTIONS

GENERAL SAFETY RULES FOR OPERATING MACHINERY

WARNING:

As with all machinery, there are certain hazards involved with their

operation and use. Exercising respect and caution will considerably

lessen the risk of personal injury. However, if normal safety

precautions are overlooked or ignored, personal injury to the

operator or damage to property, may result.

1. READ and BECOME FAMILIAR with the entire operating manual. Learn

the machines’ applications and limitations as well as the specific

potential hazards peculiar to it.

2. EARTH ALL MACHINES. If the machine is equipped with three-pin plug,

it should be plugged into a three-pin electrical socket. Never remove

the earth pin.

3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum

intensity of 300 lux should be provided. Ensure that lighting is placed

so that you will not be working in your own shadow.

4. CHECK for DAMAGE. Before using the machine, any damaged part,

such as a guard etc., should be checked to ensure that it will operate

properly, and perform its intended function. Check for alignment of

moving parts, breakage of parts, mountings, and any other condition

that may affect the machines operation. Any damage should be

properly repaired or the part replaced. If in doubt, DO NOT USE the

machine. Consult your local dealer.

5. DISCONNECT the MACHINE from the power supply before servicing

and when changing accessories such as blades, etc.

6. KEEP GUARDS in place and in working order.

7. ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest European

Safety Standards. Also use a face or dust mask if the cutting operation

is dusty. Everyday eyeglasses do not have impact resistant lenses, they

are NOT safety glasses.

8. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

9. ALWAYS WEAR EAR PROTECTORS/DEFENDERS as this machine generates

considerable noise which can be in excess of 97dBA.

10. DON’T FORCE the machine. It will do a better and safer job at the rate

for which it was designed.

11. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking

to see that keys and adjusting wrenches are removed from the

machine before switching on.

12. DRUGS, ALCOHOL, MEDICATION. Do not operate machine while under

the influence of drugs, alcohol or any medication.

13. USE RECOMMENDED ACCESSORIES. The use of improper accessories

could be hazardous.

14. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do

not leave machine until it comes to a complete stop.

15. ALWAYS REMOVE PLUG from electrical outlet when adjusting, changing

parts, or carrying out maintenance tasks.

16. AVOID DANGEROUS ENVIRONMENT. Don’t use power machines in

damp or wet locations or expose them to rain. DO NOT USE in explosive

atmosphere (around paint, flammable liquids etc.).

17. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from

the work area, especially whilst operating the unit.

19. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean

for the best and safest performance. Follow maintenance instructions.

21. DON’T OVERREACH. Keep your proper footing and balance at all times.

For best footing, wear rubber soled footwear. Keep floor clear of oil,

scrap wood, etc.

22. WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in

moving parts. Wear protective hair covering to contain long hair.

23. MAKE WORKSHOP CHILDPROOF. Cover the saw adequately when not

in use, to prevent children from injuring themselves by tampering

with it.

24. NEVER STAND ON THE MACHINE. Serious injury could occur if the

machine is tipped or if a cutting tool is accidentally contacted. Do

not store materials above or near a machine, such that it is necessary

to stand on the machine to reach them.

25. HANDLE WITH EXTREME CARE Whenever transporting or installing

machinery.

26. AVOID ACCIDENTAL STARTING. Ensure the switch is OFF before plugging

in to the mains supply.

27. BE AWARE that many ACCIDENTS are caused by carelessness due to

familiarity. ALWAYS concentrate on the job in hand, no matter how trivial it

may seem.

ADDITIONAL SAFETY INSTRUCTIONS

for MITRE SAWS

1. Wear safety goggles as protection against flying wood chips and saw dust. In

many cases, a full face shield is even better protection. A dust mask is also

recommended to keep saw dust out of your lungs.

2. Use a solid wood workbench which will not move under load.

3. This saw is for indoor, DIY or medium trade use only.

4. Clear the work table of all objects except the workpiece (tools, scraps, rulers

etc.) before switching on the saw.

5. Keep your fingers well away from the blade.

6. Switch off the saw, and make sure the blade has come to a complete stop

before clearing sawdust or off-cuts from the table.

7. Make sure there are no nails or foreign objects in the part of the workpiece to

be sawn.

8. Set up the machine and make all adjustments with the power OFF, and

disconnected from the supply.

9. DO NOT operate the machine with the guards removed. They must all be in

place and securely fastened when performing any operation.

10. Use ONLY approved replacement saw blades. Contact your local CLARKE

dealer for advice. The use of inferior blades may increase the risk of injury.

11. DO NOT saw any material that does not have a flat surface on which to bear.

12. This machine is designed for cutting wood. DO NOT use for cutting metal,

plastics or masonry.

13. DO NOT force the blade, lower it gently into the work.

14. Ensure you have complete control of the Cutting Head at all times. When a

cut is completed, return it to its uppermost position gently. DO NOT allow it to

snap back heavily under spring pressure.

15. Always clamp the work to the table. DO NOT perform freehand operations.

16. Ensure that the portion of the workpiece being cut bears firmly against the

back fence.

17. Provide adequate support for long workpieces.

18. Never use solvents for cleaning plastic parts as this could cause damage to

the material. A soft damp cloth only is required.

19. The saw blade must have a rated capacity greater than the maximum speed

of the machine - see Specifications.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator

switch.

WARNING! THIS APPLIANCE IS DOUBLE INSULATED

IMPORTANT: The wires in the mains lead are coloured in accordance with

the following code:

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond

with the coloured markings identifying terminals in your plug proceed as

follows:

Connect BROWN cord to terminal marked with “L” or coloured RED.

Connect BLUE cord to the terminal marked with “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric

cable (i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There

is a danger of electric shock if it is subsequently inserted into a socket

outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or

most electrical stockists.

Fuse Rating

The fuse in the plug must be replaced with one of the same rating -13amps

and this replacement must be ASTA approved to BS1362.

Cable Extension

If a cable extension is needed, it is essential to ensure that the size of the

conductors is at least the same size as those of the power cable supplied.

PRINCIPAL PARTS OF THE SAW

Fig.1

Fig.2

FEATURES

• As its’ name implies, the machine is a Compound Mitre Saw, capable of straight

cross cutting, and cutting bevels and mitres, or a combination of the two.

• The main arm, or Cutting Head, carries the motor and the tungsten carbide saw

blade. The head, complete with table, is allowed to swivel, in both directions, to

produce mitre cuts and the head may also tilt to the left to produce bevel cuts. A

combination of swivelling head and tilting head will also produce compound mitres.

Additionally, the head is capable of moving front to rear in order to cut boards of up

to 300mm - model 10S, 310mm -12S, in width.

• The saw is also provided with a grooving facility, whereby straight or slanting

grooves may be cut - see Operation.

• The table, with head, is designed to swivel up to 45 degrees in either direction and is

provided with positive stops at 0 (90), 60, 45, 22.5 and 15 degrees.

• The maximum sizes of wood that may be cut in any of these processes is given in the

Specifications on page 2.

• A dust extraction outlet is provided at the rear of the machine, on to which the dust

bag (supplied) is fitted. If necessary, hose from a vacuum cleaner may be attached

to provide fast and efficient removal of sawdust. The vacuum cleaner may be used

continuously or intermittently depending upon your requirements.

• The blade drive shaft has a 16mm diameter. A TCT blade is provided with a bore of

1”/25.4mm. A reducer bush is therefore used, and one spare is provided.

• This saw is not designed for cutting metal, plastics or masonry.

• A motor spindle locking lever is provided - see Fig.3, used in order to remove the saw

blade. WARNING! NEVER touch this lever when the saw is operating.

• The saw may be transported, short distances using the carry handle. Make sure

head is locked its lower position, as shown in Fig.3, and both the table locking knob

and head slide locking knob are screwed IN fully when carrying in this way.

Fig.3

ASSEMBLY and INSTALLATION.

The saw is fully assembled and adjusted at the factory. On receipt inspect the

machine to ensure that all parts are accounted for and that no damage was

incurred during transit.

Loose items are:

1 x socket spanner. 1 x spare set of carbon brushes.

1 x spare blade bore reducer bush. 1 x plastic 90/45Otemplate.

1 x dust bag. 1 x work clamp with support bar.

2 x work supports.

Any deficiency or damage should be reported to your CLARKE dealer immediately.

Mount the machine on a firm solid base that will not move under load. Ensure

there is an appropriate electrical supply, and adequate lighting, so that you will

not be working in your own shadow.

Four holes are provided, one at each corner of the base, so that the machine

may be bolted permanently to a workbench for added stability, using 8mm bolts

(not provided). Alternatively it may be bolted to a piece of plywood with a thickness

of 16mm (5/8”), approx. 24”x24”, and the board clamped to a workbench for

additional stability.

The Cutting Head is locked in its lower position for transit purposes. To release it,

pull out the Head Locking Pin - see Fig 3 (It may be necessary to apply slight

downward pressure to the head in order to do so), and allow the head to rise to

its upper position gently, under control.

The head will lock in its upper position, and is prevented from being lowered until

the Safety Lever (see Fig 2 or 3) is pushed to one side.

OPERATION. (Ref Fig.4)

A. Cross Cutting. (at 90°)

1. Set the table at 0 degrees as shown on the scale at the front of the table. To do

this, firstly unscrew the table locking knob a few turns, - see Fig.3, then turn the

table, using the large table knob, until it clicks into place.

2. Secure the table by screwing in the table locking knob fully.

3. Set the work in place with one end firmly clamped against the table and back

fence, using the work clamp supplied.

It is important to ensure that one end of the workpiece is completely free to

move i.e. NOT clamped or held in any way. This will normally be the off-cut or

shorter end.

NOTE: If the workpiece is not entirely straight, ensure that the portion at either side

of the intended cut rests firmly against the table and back fence.

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