Clarke CLS400 Manual de instalación y operación

OPERATING & MAINTENANCE

INSTRUCTIONS

Model No. CLS400

PART NO: 3401990

GC10/11

400MM LOG SAW

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Log Saw.

The CLARKE CLS400 is a single speed circular saw directly driven by the motor.

It is equipped with a log cradle which holds the log steady while working and

a hinged guard which retracts as the log is pushed against the saw.

When unpacking, check for damage or shortages etc. Any found should be

reported to your CLARKE dealer where the product was originally purchased.

Before attempting to use this product, please read this manual thoroughly

and follow the instructions carefully. In doing so you will ensure the safety of

yourself and that of others around you, and you can look forward to your

purchase giving you long and satisfactory service.

ENVIRONMENTAL PROTECTION

Do not dispose of this product or any worn out blades with general

household waste. It must be disposed of according to the laws

governing Waste Electrical and Electronic Equipment at a recognised

disposal facility.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for its intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect

your statutory rights.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

GENERAL SAFETY RULES

WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite

accidents.

2. Do not operate power tools in explosive atmospheres such as in the

presence of flammable liquids, gasses or dust. Power tools create sparks

which may ignite dust or fumes.

3. Keep children and bystanders away while operating any power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tools must match the power outlet. Never modify the plug in any

way. Do not use adaptor plugs with earthed (grounded) power tools.

Correct plugs and outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions. Any water entering

power tools will increase the risk of electric shock.

3. Do not abuse the electrical cable. Never use the cable for pulling or

unplugging the power tool. Keep the cable away from sources of heat, oil,

sharp edges or moving parts. Damaged or tangled cables increase the

risk of electric shock.

4. Use outdoor extension leads. If working outdoors, always use an approved

cable extension suitable for the power rating of this tool (see

specifications), the conductor size should also be at least the same size as

that on the machine, or larger. When using a cable reel, always unwind

the cable completely. We strongly recommend that this machine is

connected to the mains supply via a Residual Current Device (RCD).

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when you

are operating a power tool. Do not operate a power tool when you are

tired, ill or under the influence of alcohol, drugs or medication.

2. Wear personal protective equipment including eye protection. Safety

equipment such as a dust mask, non-skid shoes or hearing protection used

for appropriate conditions will reduce personal injuries. Use a face or dust

mask if operation is particularly dusty. Wear ear protectors/defenders as

the noise level of this machine can exceed 85dB (A).

3. Do not over-reach. Keep your proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

4. Concentrate on the job in hand, no matter how trivial it may seem. Be

aware that accidents are caused by carelessness due to familiarity.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

5. Avoid accidental starting of the machine. Ensure the switch is in the off

position before plugging the machine in to the power supply. Plugging in

power tools that are switched on invites accidents.

6. Dress properly. Do not wear loose clothing or jewellery which may get

caught in moving parts. Wear protective hair covering to contain long

hair. For best footing, wear rubber soled footwear. Keep floor clear of oil,

scrap wood, etc.

7. Wear gloves while handling saw blades and always store them in the

protective packing provided. A dust mask should be warn to reduce the

inhalation of harmful dust.

8. Always remove and stack cut timber in a suitable place, away from the

operator.

9. Switch the machine OFF immediately after the task is completed.

POWER TOOL USE AND CARE

1. Do not force the machine. Use the correct tool for your application. It will

do a better and safer job at the rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

3. Disconnect the power tool from the power supply before making any

adjustments or storing the tool. These measures will reduce the risk of the

power tool starting accidentally.

4. Store power tools out of the reach of children and do not allow persons

unfamiliar with these instructions to operate this product. Power tools are

potentially dangerous in the hands of untrained users.

5. Maintain power tools in top condition. Keep machines clean for the best

and safest performance. Check for misalignment or binding of moving

parts, broken parts, or any condition that may affect the tool’s operation.

If damaged, have the tool repaired before use. Many accidents are

caused by poorly maintained power tools.

6. Machine cleanliness. Do not allow the ventilation slots in the motor to

become blocked with dust.

7. Check the power tool for damage before use. Any damaged part should

be inspected to ensure that it will operate properly and perform its

intended function. Any damage should be properly repaired or the part

replaced. If in doubt, DO NOT use the machine. Consult your local dealer.

SERVICING

1. When necessary, have your power tools serviced or repaired by a

qualified person using identical replacement parts. This will ensure that the

safety of the power tool is maintained.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

PRECAUTIONS SPECIFIC TO CIRCULAR SAWS

1. ALWAYS wear ear protectors/defenders during continuous use as the noise

level of this machine can exceed 85dB (A).

2. ALWAYS keep the mains cable well away from the saw and ensure an

adequate electrical supply is close at hand so that the operation is not

restricted by the length of the cable.

3. ALWAYS use only the correct blade for this saw and ensure the blade is

fully tightened before use. The blade must always be rated to operate at

a rotational speed equal to, or greater than that of the machine.

4. Beware of foreign objects. When cutting pre-used wood, ensure all nails

have been removed beforehand. Nails will damage the saw blade.

5. Switching off. Remember that the blade will continue to rotate for a short

time after the stop button has been pressed to stop the saw.

6. NEVER operate the saw when the moving blade guard is not working

properly. The guard should be checked for correct operation before

each use. It must move freely and readily return to the starting position.

7. NEVER operate the saw without the removable blade guard being

installed correctly.

8. NEVER start the saw when the blade is in contact with the work.

9. DO NOT use the saw if the power cable, plug or motor is in poor condition.

10. ALWAYS hold the workpiece securely when cutting. The workpiece should

always be placed securely in the log cradle to avoid loss of control.

11. ALWAYS hold the cradle handles with both hands to keep hands well away

from the saw blade.

12. Do not attempt to saw very small logs including those which cannot be

properly secured.

CHANGING BLADES

1. Unplug the saw from the power supply before changing blades, and take

care to prevent entrapment of the fingers between the blade and the

inner guard. Ensure the blade is secure before use.

2. Use the appropriate saw blade for this saw. Correct blades are available

from your Clarke dealer, (part number 3401992).

3. Only use saw blades in good working condition. Discard and replace

cracked or bent saw blades.

Please keep these instructions in a safe place for future reference.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

SAFETY SYMBOLS

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

ELECTRICAL CONNECTIONS

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

Before switching the machine on, make sure that the voltage of your

electricity supply is the same as that indicated on the rating plate. This

product is designed to operate using 230 VAC mains power. Connecting it to

any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or

due to damage, it should be cut off and a replacement fitted, following the

wiring instructions shown below. The old plug must be disposed of safely, as

insertion into a mains socket could cause an electrical hazard.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

If the colours of the wires in the power cable of this product do not

correspond with the terminal markings of your plug, proceed as follows.

•The wire which is coloured Blue must be connected to the terminal

which is marked N or coloured Black.

• The wire which is coloured Brown must be connected to the

terminal which is marked L or coloured Red.

• The wire which is coloured Yellow and Green must be connected to

the terminal which is marked E or or coloured Green.

Plug must be BS1363/A approved

Earth Always fit a 13 Amp fuse.

(Green and Yellow)

Neutral Live

(Blue) (Brown)

Ensure that the outer sheath of the cable is firmly held by the clamp

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

If in doubt, consult a qualified electrician. DO NOT attempt repairs yourself.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

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OVERVIEW

910

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

ASSEMBLY

ASSEMBLING THE SWITCH, MOTOR STAND, SUPPORT STAND &

CRADLE SUPPORT ASSEMBLY

FIXINGS REQUIRED:

ON/OFF Switch;- 4 x M4 x 55 mm screws & 4 x M4 washers

Motor Stand/Support Stand;- 2 x M8 x 80 bolts, 4 x 8 mm washers, 2 x M8

locknuts & 2 x M10 nuts

Cradle Support;- 2 x M8 x 60 bolts, 2 x M8 locknuts & 2 x 8 mm washers

Connecting Plates;-2 x M8 x 40 bolts, 2 x M8 locknuts, 8 x 8 mm washers

Return Spring Assembly;- 2 x M6 x 40 bolts, 2 x M6 locknuts 3 x 6 mm

washers & 1 x M8 nut

Connecting Chain;- 2 x M6 x 40bolts, 2 M6 nuts & 4 x M6 washers

Refer to the ‘Overview’ illustration

and to Figs 1- 3.

1. Mount the ON/OFF switch to the

Motor Stand using the 4 x M4 x 55

mm screws with washers as shown

in Fig 1.

2. Bolt the Motor Stand and Support

Stand together using 2 x M8 x 80

bolts with nuts & washers. Insert a

single M10 nut each end to act as

a bearing between both stands.

3. Join the Cradle Support Assembly

to the Motor Stand using M8 x 60

bolts. At the same time attach the

Connecting Plates as shown, with

the same fastenings.

4. Join the Connecting Plates to the

Motor Stand, using the M8 x 40

bolts, flat washers and M8

locknuts.

Fig 1

Fig 2

Connecting

Plate

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

5. Connect the Cradle Support

Assembly to the Motor Stand using

the Connecting Chain at one

end and the Return Spring

Assembly at the end nearest to

the saw blade. Use the M6x40

bolts as shown, including a single

M8 locknut and additional

washers for the pivot between the

Return Spring Assembly and the

Cradle Support.

INSTALLING THE FIXED GUARD, MOVING GUARD & GUIDE PLATE

FIXINGS REQUIRED:

Reinforcing Bracket;- 2 x M8 x 15 Bolts, 2 x 8 mm Washers & 2 x M8

Locknuts

Fixed Guard;-1 x M8 x 35 X-head bolt, 1 x M8 x 15 x-head bolt, 1 x 15 x

M8 Hex bolt 3 x Washer 8mm & 3 x M8 Locknuts & 2 x M6 x15 Hex

bolts, 2x Washer 6mm & 2 x M6 Locknuts

Sliding Guide;- 1 x M5 Special Bolt, 1 x M5 x 8 Bolt, 2 x M5 Locknuts & 2

x M5 Washers

Log Cradle/Guard;- 4 x M6 x 12 Socket Head Screws

Moving Guard;- 2 x X-head screws

1. Attach the Reinforcing Bracket to

the motor mounting plate using 2

x M8 bolts as shown in Fig 4.

2. Secure the Fixed Guard to the

Motor Stand with the bolts, flat

washers and locknuts itemised

above. At the same time, bolt the

guard to the Reinforcing Bracket

with 3 further bolts, nuts & washers.

3. Fit the Sliding Guide to the Fixed

Guard as shown in Fig 5 using the

special M5 x 8 bolt, nut & washer.

4. Take one half of the Moving Guard

and bolt it to the Sliding Guide

using an M5 x 8 bolt, nut & washer,

inserting a loose M6 nut supplied

as a bearing between the guard

and the guide. When tightening

this bolt, ensure the guard and

guide are able to hinge freely.

Fig 5

Fixed Guard

Guide

Plate

Special

M5 bolt

Fig 4 Reinforcing

Bracket

Securing

Bolts

M8 nut

as pivot Fig 3

Connecting

Plate

M6 x40

bolt

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