Clarke CCIW160 Manual de instalación y operación

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS DL 1021 ISS 2

18V CORDLESS IMPACT WRENCH

MODEL NO: CCIW160

PART NO: 4500658

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Cordless Impact Wrench.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

SAFETY SYMBOLS

The full technical specification of the battery charger is printed on a label on

the charger. The meanings of the markings and symbols are shown below

Please keep these instructions in a safe place for future reference.

Read instruction

manual before use

Suitable for indoor use

only

Wear eye protection

when using this

product.

Maximum Temperature

(battery pack only)

Class 2 Double

Insulated

Do not Incinerate

(battery pack only)

WEEE directive

compliance required

for Lithium-Ion

batteries.

Do not immerse in

water

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

WORK ENVIRONMENT

1. Keep the work area clean and tidy and free from trip hazards.

2. DO NOT wear loose clothing or jewellery. Tie long hair out of the way.

3. If wearing gloves, make sure that there is no frayed material that could

catch in rotating parts.

4. Keep children and visitors away - DO NOT let children handle the wrench.

5. DO NOT use in damp or wet conditions. Keep the work area well lit. DO

NOT use where a risk of fire or explosion is present.

6. Although the wrench may be used outdoors, DO NOT leave it exposed to

the elements. Avoid direct sunlight, direct heat, rain/moisture etc.

7. ALWAYS keep body and clothing dry. Never work in damp area without

adequate insulation against electric shock.

8. ALWAYS store this product in a dry, secure place out of reach of children or

untrained users.

9. NEVER over-reach. Keep proper footing and balance at all times and

adopt a comfortable, well balanced working position for ongoing work.

GENERAL USE

1. This product vibrates during use. Vibration may be harmful to your hands or

arms. Stop using the wrench if discomfort, a tingling feeling or pain occurs

and seek medical advice before resuming use.

2. ALWAYS use ear defenders for prolonged work. Exposure to high noise

levels can cause permanent hearing problems.

3. ALWAYS wear impact resistant eye protection in case of flying projectiles.

4. ALWAYS stay alert and use common sense - DO NOT use this product when

you are tired or under the influence of alcohol or medication.

5. ALWAYS ensure the workpiece is firmly secured leaving both hands free to

control the wrench. Hold the impact wrench correctly and be ready to

control sudden movements.

6. ALWAYS check for any damage or condition that could affect the

wrench’s operation. Any damaged part should be properly repaired.

7. NEVER force or misuse the wrench. It will do a better and safer job at the

rate for which it was designed.

8. NEVER use the wrench if it is defective / operating abnormally.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

9. NEVER carry the wrench with your finger on the trigger.

10. NEVER abuse the mains cable of the battery charger. Never pull the cable

to disconnect it from the socket. Keep the cable away from sharp edges/

hot surfaces.

11. NEVER use this wrench for any purpose other than described in this booklet.

12. NEVER carry out any alterations or modifications to this product.

13. NEVER wipe the wrench clean with solvents. Wipe plastic parts with a soft

cloth, slightly dampened with soapy water.

14. NEVER attempt any repairs yourself. If you have a problem with this product

contact your local CLARKE dealer.

15. ALWAYS use an approved cable extension suitable for the power rating of

the battery charger (see specifications), the conductor size should also be

at least the same size or larger than that on the charger. When using a

cable reel, always unwind the cable completely.

IMPACT WRENCH SAFETY INSTRUCTIONS

1. USE ONLY IMPACT WRENCH SOCKETS....DO NOT use standard sockets which

could shatter and cause injury.

2. ALWAYS finish tightening nuts with a torque wrench to the correct torque as

recommended by the vehicle manufacturer.

3. ALWAYS avoid excessive use of the wrench. When tightening a nut or bolt,

always avoid over tightening.

4. ALWAYS ensure the wrench has stopped before putting it down after use.

5. ALWAYS set the forward/reverse selection bar to neutral/lock when

changing sockets or when the wrench is not required for immediate use.

This will avoid accidental starting.

6. NEVER point the LED light at persons or animals.

LITHIUM-ION BATTERY USE AND CARE

1. Only use the wrench with the battery pack supplied. Use of any another

battery pack may create a risk of injury and fire.

2. DO NOT charge the battery when the room temperature is below 5oC. DO

NOT store the battery where the temperature may exceed 40oC (104oF)

3. When the battery pack is not in use, keep it away from metal objects that

could make a connection from one terminal to another. Shorting the

battery terminals together may cause burns or a fire.

4. Dispose of spent batteries correctly as they contain Lithium-ion. They are re-

cyclable and should be taken to a recycling centre to be disposed of as

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

stipulated by local regulations. DO NOT incinerated battery as it may

explode when exposed to fire. DO NOT attempt to open, disassemble,

modify or service a battery pack.

5. Handle batteries so as to avoid damage, fire, corrosion or personal injury.

6. Never crush, puncture, short external contacts or dispose of in water.

7. Never attempt recharging the battery by means of an engine generator or

a DC power source.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools,

accessories and packaging should be sorted, taken to a recycling centre and

disposed of according to the laws governing Waste Electrical and Electronic

Equipment.

Through the purchase of this product, the customer is taking on the obligation

to deal with the WEEE in accordance with the WEEE regulations in relation to

the treatment, recycling & recovery and environmentally sound disposal of

the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

BATTERY DISPOSAL

Dispose of old batteries in accordance with local authority regulations. DO

NOT incinerate or crush, as this will increase the risk of explosion and

contamination. If the battery contents come into contact with skin or the eyes,

rinse with clean water for several minutes and seek medical advice

immediately afterwards.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

The battery charger for this product is provided with a standard 5 amp, 230

volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical

supply. Should the plug need changing at any time, ensure that a plug of

identical specification is used.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal

which is marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal

which is marked Lor coloured Red.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

This symbol indicates that this is a Class II product and does not require

an earth connection.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE

Plug must be BS1363/A approved.

Always fit a 3 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRODUCT OVERVIEW

The CCIW160 is a cordless impact wrench which is rechargeable using the

mains charging unit. The key design features are shown above.

Upon receipt, check the components against the following list. Any damage

or deficiency should be reported to your CLARKE dealer immediately.

Component Quantity

18V Impact Wrench 1

18V 2AH Battery Pack 2

230V Battery Pack Charging Unit 1

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BATTERY CHARGING

The battery will have been shipped in a low charge state and will require

charging before first time use.

1. Press the battery release clip on

the front of the battery pack.

2. Slide the battery pack from the

impact wrench.

3. Plug the charger into a 230V

power supply and switch ON.

• The green POWER ON light will

illuminate to show the unit is

connected to the mains supply.

4. Insert the battery pack into the

battery charger, as shown, noting

that it will only fit one way.

• The red light will come on to

indicate the battery is charging.

• When charging is complete, the

red light will go off and the

green light will come on. The

battery pack can be

considered charged and be

removed. Charging time will be

dependant upon the initial state

of the battery.

• When charging a new battery pack, it may initially not accept full

charge. This is common & does not indicate a fault. It can be

recharged fully after it has been discharged a couple of times.

• If charging does not take place, ensure all connections are clean.

• In the event of both LED indicators flashing rapidly, it can be

assumed that either the battery has become too hot, in which case

it should be left to cool down, or that a battery cell has failed and

the battery should be replaced.

5. After charging, switch off and unplug the charger from the power supply.

6. Remove the battery pack from the charger and slide it back onto the

impact wrench until it clips into place.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

NOTE: On the rear of the

battery are 3 red power

indicator lights. Press the

power indicator button

to show how much

power the battery has.

• 1 Light: Low power

•2Lights:Mediumpower

• 3 Lights: High power

The battery pack should slide in easily. If it is not to be fitted immediately,

ensure that the metal contacts are protected to avoid the possibility of a short

circuit which would cause battery damage. For maximum battery life, we

recommend that you maintain the battery in a fully charged state.

OPERATION

FITTING A SOCKET

1. Align the chosen socket and

simply push it onto the anvil. Use

only ½” square drive impact

sockets as listed on page 11.

2. Select Forward or Reverse on the

selector bar.

3. Squeeze the trigger to start the

impact wrench. Release the

trigger to stop.

CAUTION: MAKE SURE THAT THE IMPACT WRENCH IS OFF USING THE

SELECTOR BAR BEFORE ATTACHING OR REMOVING A SOCKET. ALWAYS

TAKE CARE TO USE THE CORRECT SIZE SOCKET FOR BOLTS AND NUTS. AN

INCORRECT SOCKET WILL CAUSE DAMAGE TO THE BOLT OR NUT.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FORWARD/REVERSE/LOCK SELECTION

1. Select the direction of operation

by pushing the selector bar in the

appropriate direction.

• The direction of rotation is

shown on the end face of the

selector bar.

• When the selector bar is in the

central position the trigger is in

neutral/locked.

2. Always check the direction of

rotation before operation.

LOOSENING A NUT

1. Fit the appropriate socket to the square drive of the impact wrench.

2. With the FORWARD/REVERSE selector bar in the REVERSE running position,

hold the wrench firmly and pull the trigger. The nut will be impacted

repeatedly until it is loosened.

NOTE: As the battery becomes discharged the power available will

drop. The battery will cut out when a low state of charge is

reached. This is normal and is a design feature to protect the

battery from deep discharge. If this occurs, re-charge the battery

as described on page 8.

3. After use, recharge the battery pack as shown on page 8. Avoid leaving

the batteries in a discharged state.

TIGHTENING A NUT

1. Start the nut by hand, ensuring it is not cross threaded, then with the

appropriate socket fitted to the impact wrench, place it on the nut.

2. With the FORWARD/REVERSE selector bar in the forward running position,

and holding the wrench firmly, pull the trigger.

3. Install each nut in turn until it is ‘nipped’ up only - do not tighten fully. When

all nuts are secure, tighten further but take care to prevent over-tightening.

4. ALWAYS finish tightening with a torque wrench to the manufacturers

recommended torque.

WARNING: ENSURE THAT THE CORRECT SOCKET IS BEING USED FOR THE

NUTS ON YOUR PARTICULAR VEHICLE. AN INCORRECT SOCKET SIZE WILL

DAMAGE THE HEADS OF THE BOLTS/NUTS.

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