CLA-VAL X144D e-FlowMeter Manual del propietario

A view inside the X144D e-FlowMeter

Plug-and-Play Metering:Cla-Val X144D e-FlowMeter

Proven Technology from

the Industry Leader

Laboratory Tested • Field Proven • Performance Assured

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flow direction

X144D e-FlowMeter Installation,

Operation and Maintenance

Table o Contents

Topic Page #

ntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section1:System Components and How They Work:

1.1 - Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 - Supplied Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 - Non-Supplied Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 2: nstallation & Removal of the X144D e-FlowMeter

2.1 - Installation Location Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 - Materials Required for Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 - Mounting the X144D e- lowMeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 - Step-By-Step Instructions: Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

2.5 - Step-By-Step Instructions: Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

2.6 - VC-22D Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Section 3: X144D e-FlowMeter Configuration and Startup

3.1 - Startup Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2 - Shutdown / Removal of the X144D e- lowMeter. . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

3.3 - Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24

Section 4: Maintenance and Repair

4.1 - Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2 - Cleaning Debris from Measurement Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.3 - Dealing with Sensor Tip Damage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Section 5:Specifications

Table 2: Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table 3: Mechanical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Dimensional Drawing: X144D e- lowMeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table 4: X144D e- lowMeter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Dimensional Drawing/Data: Insertion Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 5: Insertion Tool Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 6: low Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 7: X144D e- lowMeter Analog Range (4-20mA Scaling):. . . . . . . . . . . . . . . . . . . . . 29

actory Settings

Appendix

Quick Start Installation and Removal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33

Quick Start Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-37

Menu Structure Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-41

X144 to X144D Retrofit Kit Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-46

www.cla-val.com

NTRODUCT ON:

X144D e-FlowMeter nstallation, Maintenance and Operation

The X144D is an insertion flow meter designed to provide flow information from inside a Cla-Val Control

valve.This innovative device measures flow information using standard Cla-Val control valve bodies at locations

where typical flow meters cannot provide accurate measurements. As opposed to industry standard insertion

flow meters, the X144D e- lowMeter can be installed directly into the inlet side of a Cla-Val Control Valve,

eliminating the need for costly downtime and pipe work. The X144D can also be inserted in valves at piping

locations not usually permitted for flow measurement, such as directly downstream of a flow disturbance such

as elbows, valves or reducer within just a few pipe diameters (see installation recommendations for conditions.)

This manual will help you install, operate, and maintain the X144D e- lowMeter.

mportant Safety nformation

The following safety notices are used in this manual:

• CAUT ON: indicates that minor personal injury, product or property damage may occur if

the notice is ignored.

• NOTE: indicates special instructions that are important but are not related to hazards.

Please see examples shown below:

NOTE:The X144D e- lowMeter may

be installed in inlet tap of either side of

the Cla-Val Automatic Control Valve.

CAUT ON: ailure to install the unit

correctly could result in faulty operation

and/or damage to the unit.

CAUT ON:

Valve in which X144D e- lowMeters

are installed MUST have upstream

and downstream Isolation Valves to

ensure that the line is locked out and

not under pressure during

installation, maintenance or removal

of the X144D e- lowMeter.

CAUT ON:

In all cases, installation should be done by

qualified mechanical or electrical

personnel.

CAUT ON: BEFORE removing pipe plug,

make sure that the pressure in the valve

has been bled off to prevent injury to

personnel or damage to non-waterproof

equipment.

CAUT ON 1: ailure to use the

provided Insertion Tool W LL result

in damage to the e- lowMeter

CAUT ON2: To avoid injury, isolate

the valve and bleed pressure prior

to removing the e- lowMeter

for assistance, call

800.942.6326

SECT ON 1: System Components and How They Work

1.1 - Theory of Operation

The X144D e- lowMeter is an insertion vortex flowmeter based on a phenomenon which generates of a

succession of alternating swirls called Karman vortex street ( igure 1-1).

When the fluid meets an obstacle (called a bluff body) which is placed in parallel with the flow of the fluid it

divides the flow and generates small swirls or vortices alternately on both sides downstream of the obstacle.

The generation of the swirls is directly proportional to the speed of the fluid. The detached swirls generate

zones of variable pressure that are detected by the forces acting on a small piezoelectric crystal

encapsulated in the transmitter ( igures 1-2 and 1-3).

The X144D e- lowMeter employs an innovative feature called the Swivel Measurement Cylinder which

allows for the proper distance between the bluff body and the sensor, while still retaining the capability of

being inserted into a tapping as small as 1/2-inch NPT.

Bluff Body

Sensor

Karman

Vortex

Street

Flow

Direction

Figure 1-1: Karman Vortex Street

Meter Bluff Body

Flow

Direction

Integral Sensor

Flow

Direction

Vortices

Measurement Cylinder

Figure 1-3

Figure 1-2

flow direction

Figure 1-4: e-FlowMeter

X144D e-FlowMeter Parts

1) IP68 Submersible Electronics Housing 2) Knurled Lock 3) Centering Pin

4) O-Ring 5) Shaft 6) Sensor

Swivel Threaded nsert Parts

1) Straight Threads

2) Centering Groove

3) Tapered Threads

4) Sleeve

5) Swivel Measurement Cylinder

SECT ON 1: System Components and How They Work (continued)

1.2 – Supplied Parts List

X144D Equipment - Supplied by Cla-Val

1) e- lowMeter with Swivel Threaded Insert

( igures 1-4 and 1-5)

2) Insertion Tool ( igure 1-6)

3) 20 feet of Electrical Cable (See Section 2.5)

Figure 1-5: e-FlowMeter Swivel Threaded Insert Detail

X144D e- lowMeter

Swivel

Threaded Insert

Figure 1-6: Insertion Tool Kit

nsertion Tool Kit Parts

1) Bevel

2) Tool

3) Score Marks

4) Thumb Set Screw

5) Tool Lock

6) lat Tipped End

7) Locking Collar

SECT ON 1: System Components and How They Work (continued)

1.3 – Non-Supplied Parts List

The following parts are necessary for installation and operation but not included with the e- lowMeter:

• Cla-Val Automatic Control valve in which to insert the e- lowMeter - Globe or Angle Pattern, 2" - 36".

• Power supply

- 6-30 VDC, 0.7 Watts minimum

- Can be powered with batteries or AC/DC Converter

• Power supply/battery housing

with optional equipment to pair with

the X144D e-FlowMeter™

X144D e-FlowMeter Schematic

X144D

e-FlowMeter

Cla-Val Automatic Control Valve

6 - 30 VDC

Battery

SCADA

System

Section 2: nstallation of the X144D e-FlowMeter

2.1 - nstallation Locations:

or optimum performance, it is recommended that the valve in which the X144D e- lowMeter is installed be

located as shown in the “Optimum Installations” illustration below, igure 2-1.

CAUT ON: Valves in which X144D e- lowMeters are installed MUST have upstream and downstream

Isolation Valves to ensure that the line is locked out and NOT under pressure during installation, maintenance

or removal of the X144D e- lowMeter.

pump

Unacceptable Installations

CLA-VAL

In Outlet Tapping

Downstream of

Double Elbow

Inside of

an Elbow

(top view)

1 to 5 Pipe

Diameters

Outside

or Inside

(top view)

On Discharge

of a Pump

CLA-VAL

pump

Optimum Installations

Downstream

of an Elbow

Pipe Reducer Upstream

> 5 Pipe Diameters

Either Inlet Tapping (top view)

(vertical rise)

CLA-VAL

In Inlet Tapping

CLA-VAL

Install Isolation Valve (any style) a minimum

of 5 pipe diameters upstream of the control valve

For installation directly onto the inlet flange of the

control valve or where less than 5 pipe diameters

upstream is the only option, an Isolation Valve MUST

be a ful ported, wide open Gate or Sluice style valve.

In this scenario, the Isolation Valve MUST NOT

be a Butterfly style valve.

CLA-VAL

Note: Do not use with 40 Series Rate-of- low Controllers with orifice on inlet

Do not use butterfly valves adjacent to X144D installations

Figure 2-1: nstallation Guidelines

Section 2: nstallation of the X144D e-FlowMeter (continued)

2.2 - Materials Required for nstallation

nsertion tool

• Tool allows the proper installation and alignment of the

bluff body to be parallel to upstream flow, ( igure 1-5).

Power Supply

• 6-30 VDC, 0.7 Watts minimum. If more than one piece of equipment will be connected to

this power supply, you must verify that the power supply is large enough to handle all the power needs of

the entire system, not just the X144D e- lowMeter.

• You will also need the appropriate equipment to connect the X144D to each the power supply. See your

local electrical specifications to determine the appropriate wire and connection hardware.

Pipe and Fittings Mounting Hardware

• The X144D connects directly into the control valve on an inlet port and the size of the thread is dependent

on the specific valve size for which it it has been calibrated - no additional fittings are required.

Cabling

• The X144D has 30 feet cable supplied and attached as a factory standard. If additional lengths of cable

are

needed, the connections should be made with #22 AWG or larger cable and may need to be shielded in

some environments where high electrical noise may exist. If using shielded cable, one end of the shielding

should be connected to an earth ground, such as a piping system fitting, etc.

CAUT ON:

• In all cases, installation should be done by qualified mechanical or electrical personnel.

Figure 1-5: Insertion Tool

Log-on to www.cla-val.com

and to learn more about Cla-Val’s

complete line of automatic control valves

Section 2: nstallation of the X144D e-FlowMeter (continued)

2.3 - Mounting the X144D e-FlowMeter

Mount the X144D e- lowMeter in a proper orientation as shown in igure 2-2.

NOTE:The X144D e- lowMeter may be installed in inlet tap of either side of the

Cla-Val Automatic Control Valve.

CAUT ON: ailure to install the unit correctly could result in faulty operation and/or damage

to the unit.

Figure 2-2: X144D e-FlowMeter correctly installed in a Cla-Val Control Valve

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