Circontrol Post eVolve Smart Series Manual de usuario

POST EVOLVE SMART –SERVICE MANUAL

This document is copyrighted, 2020 by Circontrol, S.A. All rights are reserved. Circontrol, S.A. reserves the right to make

improvements to the products described in this manual at any time without notice.

No part of this manual can be reproduced, copied, translated or transmitted in any form or by any means without the prior written

permission of the original manufacturer. Information provided in this manual is intended to be accurate and reliable. However, the

original manufacturer assumes no responsibility for its use, or for any infringements upon the rights of third parties that may result

from its use.

All other product names or trademarks are properties of their respective owners.

V1.0, Feb Edition 2020

SERVICE MANUAL –Post eVolve Smart 
- PREFACE 
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona) 
Tel.: +34 937 362 940 –Fax: +34 937 362 941 1 
Web: www.circontrol.com –E-mail: [email protected] 
CONTENTS 
1PREFACE ............................................................................................................................. 5 
2RISKS PREVENTION ........................................................................................................... 6 
3IMPORTANT SAFETY INSTRUCTIONS.............................................................................. 7 
4DEVICE OVERVIEW............................................................................................................. 8 
1 FEATURES ................................................................................................................... 8 
2 PRODUCT EVOLUTION ............................................................................................... 9 
3 DIMENSIONS................................................................................................................ 9 
4 COMPONENTS OVERVIEW ...................................................................................... 10 
4.1 PHASE I .............................................................................................................. 10 
4.2 PHASE II ............................................................................................................. 11 
5PERIPHERALS OVERVIEW .............................................................................................. 12 
1 PERIPHERALS CONFIGURATION TABLE................................................................ 13 
6CHARGE POINT MASTER DEVICES................................................................................ 14 
1 CCL1-MINI INTEGRATED EMBEDDED DEVICE....................................................... 14 
1.1 CCL1-MINI - IN & OUTS ..................................................................................... 15 
1.2 TECHNICAL CHARACTERISTICS ..................................................................... 16 
7CHARGE POINT SLAVE DEVICES ................................................................................... 17 
1 MODE 3CHARGE CONTROLLER (13)...................................................................... 17 
1.1 WIRING CONNECTION ...................................................................................... 17 
1.2 DEVICE CONFIGURATION PROCEDURE........................................................ 18 
1.3 TECHNICAL CHARACTERISTICS ..................................................................... 18 
1.4 ADDITIONAL INFORMATION............................................................................. 18 
2 ENERGY METER (17)................................................................................................. 19 
2.1 SINGLE-PHASE CEM-C10 –PHASE I............................................................... 19 
2.2 THREE-PHASE CEM-C20 METER –PHASE I .................................................. 21 
2.3 SINGLE-PHASE YTL METER –PHASE II ......................................................... 25 
2.4 THREE-PHASE YTL METER –PHASE II .......................................................... 26 
3 LCD DISPLAY (26) ...................................................................................................... 29 
3.1 TECHNICAL CHARACTERISTICS ..................................................................... 29 
3.2 WIRING CONNECTION ...................................................................................... 30 
3.3 DEVICE CONFIGURATION PROCEDURE........................................................ 30 
3.4 ADDITIONAL INFORMATION............................................................................. 30 
4 RFID READER (27) ..................................................................................................... 31 
4.1 MIFARE RFID READER...................................................................................... 31 
4.2 LEGIC RFID READER (OPTIONAL)................................................................... 33 

SERVICE MANUAL –Post eVolve Smart 
- PREFACE 
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona) 
Tel.: +34 937 362 940 –Fax: +34 937 362 941 2 
Web: www.circontrol.com –E-mail: [email protected] 
8OTHER DEVICES ............................................................................................................... 35 
1 MODEM (3).................................................................................................................. 35 
1.1 MODEM MODEL IDENTIFICATION ................................................................... 35 
1.2 HARDWARE REPLACEMENT PROCEDURE (only for 4G series).................... 36 
2 LOW TEMPERATURE KIT (6 +22)............................................................................. 39 
2.1 TECHNICAL CHARACTERISTICS ..................................................................... 39 
2.2 WIRING CONNECTION ...................................................................................... 40 
2.3 DEVICE CONFIGURATION PROCEDURE........................................................ 40 
3 POWER SUPPLY (9)................................................................................................... 41 
3.1 MAIN POWER SUPPLY...................................................................................... 41 
3.2 RFID LEGIC READER POWER SUPPLY (14) (OPTIONAL) ............................. 42 
4 TAMPER SWITCH (18) ............................................................................................... 43 
4.1 WIRING ............................................................................................................... 44 
4.2 CCL1-MINI WIRING ............................................................................................ 44 
5 INTERFACE RGB BEACON LED CONVERTER BOARDS (29)................................. 45 
5.1 LED BOARD WIRING CONNECTION ................................................................ 45 
5.2 LED BOARD WIRING CONNECTION TO CCL1-MINI....................................... 46 
9OPTIONAL DEVICES ......................................................................................................... 47 
1 LOCKING SYSTEM (4,5) ............................................................................................ 47 
1.2 LOCKING SYSTEM WITH MONOSTABLE CONTROL ..................................... 49 
1.3 LOOCKING SYSTEM WITH BISTABLE CONTROL .......................................... 49 
2 PLUG SHUTTER (8,9)................................................................................................. 50 
3 TYPE MIX 4PLUGS TM4 (11,12)................................................................................ 51 
4 RCD TYPE B(20) ........................................................................................................ 51 
4.1 TECHNICAL CHARACTERISTICS ..................................................................... 52 
4.2 WIRING CONNECTION ...................................................................................... 52 
5 RCD SELF-RECLOSING (19 +20) ............................................................................. 52 
5.1 TYPE A ................................................................................................................ 52 
5.2 TYPE B –PHASE I.............................................................................................. 54 
5.3 TYPE B –PHASE II............................................................................................. 57 
6 SURGE PROTECTION (21,23) ................................................................................... 58 
6.1 SURGE PROTECTION DEVICE......................................................................... 58 
6.2 FUSE AS A SPAREPART ................................................................................... 59 
6.3 WIRING CONNECTION ...................................................................................... 59 
6.4 CCL1-MINI WIRING ............................................................................................ 60 
7 ANTI-VANDAL DOORS............................................................................................... 61 
7.1 WIRING CONNECTION ...................................................................................... 63 
7.2 CCL1-MINI WIRING ............................................................................................ 63 
8 ANTI-VANDAL KEY (31) ............................................................................................. 64 

SERVICE MANUAL –Post eVolve Smart 
- PREFACE 
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona) 
Tel.: +34 937 362 940 –Fax: +34 937 362 941 3 
Web: www.circontrol.com –E-mail: [email protected] 
8.1 HARDWARE REPLACEMENT PROCEDURE ................................................... 64 
CHARGE POINT ADVANCED SETTINGS ........................................................................ 67 
1 CHARGE POINT MAXIMUM CURRENT OUTPUT..................................................... 67 
2 CHARGE POINT MAXIMUM CURRENT OUTPUT FOR EACH PLUG....................... 69 
3 AUTHORIZATION MODE ........................................................................................... 71 
REPLACEMENT PARTS .................................................................................................... 72 
ERRORS AND TROUBLESHOOTING............................................................................... 72 
1 LCD MESSAGE ERRORS .......................................................................................... 72 
1.1 ERRORS VARS CFG.......................................................................................... 73 
1.2 ERROR DRIVER COM........................................................................................ 74 
1.3 ERROR TAMPER................................................................................................ 75 
1.4 ERROR RCD ....................................................................................................... 75 
1.5 ERROR MCB....................................................................................................... 75 
2 OCPP 1.5 COMMON ERRORS................................................................................... 76 
2.1 Connect failed in tcp_connect ............................................................................. 76 
2.2 Notifying Boot - 200 ............................................................................................. 77 
2.3 Notifying Boot - -1................................................................................................ 77 
2.4 HTTP/1.1 404 Not Found .................................................................................... 77 
2.5 Cannot get charge device name ......................................................................... 78 
2.6 SSL/TLS error...................................................................................................... 78 
2.7 'Detail: bind failed in soap_bind /' 'Error 28'......................................................... 78 
2.8 Getting valid public ID timeout............................................................................. 79 
2.9 No Data, get host by name failed in tcp_connect() ............................................. 79 
3 OCPP 1.6 COMMON ERRORS................................................................................... 80 
3.1 CS Connection FAILED. Fail reason: Underlying Transport Error ...................... 80 
3.2 CS Connection FAILED. Fail reason: Timer Expired .......................................... 80 
3.3 CS Connection FAILED. Fail reason: Invalid HTTP status ................................. 80 
MAINTENANCE .................................................................................................................. 81 
1 VERIFICATION DOCUMENTS ................................................................................... 82 
TECHNICAL DATA............................................................................................................. 92 
1 GENERAL ................................................................................................................... 92 
2 MODEL T..................................................................................................................... 93 
3 MODEL S..................................................................................................................... 93 
4 MODEL SS .................................................................................................................. 94 
5 MODEL TM.................................................................................................................. 94 
6 MODEL T-ONE ............................................................................................................. 95 
7 MODEL C63 ................................................................................................................ 95 

SERVICE MANUAL –Post eVolve Smart 
- PREFACE 
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona) 
Tel.: +34 937 362 940 –Fax: +34 937 362 941 4 
Web: www.circontrol.com –E-mail: [email protected] 
8 MODEL C63-ONE ......................................................................................................... 96 
9 MODEL TM4................................................................................................................ 97 
WIRING DIAGRAMS PHASE II .......................................................................................... 98 
1 MODEL T..................................................................................................................... 98 
2 MODEL TRECLOSING V1 ....................................................................................... 105 
3 MODEL TRECLOSING V.2 ...................................................................................... 112 
4 MODEL S................................................................................................................... 119 
5 MODEL SS ............................................................................................................... 126 
6 MODEL TM................................................................................................................ 131 
7 MODEL TM4 ............................................................................................................. 137 
7 MODEL C63-ONE ..................................................................................................... 144 
NEED HELP?.................................................................................................................... 149 
 

SERVICE MANUAL –Post eVolve Smart

1 - PREFACE

CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)

Tel.: +34 937 362 940 –Fax: +34 937 362 941 5

Web: www.circontrol.com –E-mail: [email protected]

1PREFACE

This manual provides service and maintenance information for Circontrol Charge Point,

which has been designed and tested to allow electric vehicle charging, specified in

IEC-61851.

This document has different sections describing electrical components inside the

Charge Point and a step-by-step installation procedure.

It is mandatory to follow the basic security information supplied in this manual to ensure

safe and proper installation.

Failure to follow safety instructions may involve personal injury, equipment damage and

danger of death. CIRCONTROL is not responsible for events arising from such breach.

THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT

SAFETY INSTRUCTIONS IN THIS DOCUMENT

Before performing any maintenance, repair or manipulation of any

equipment connections, disconnect the device from any power source.

Pay attention to the instructions before performing any action to avoid

any error, device failure or any detail that can be overlooked.

Do not modify the unit. If modified, Circontrol will reject all responsibility

and the warranty will be void.

All technical data contains all the necessary information to identify and make the

replacement of the damaged part and make the commissioning for proper operation.

Certification

•Complies with IEC 61851, Electric vehicle conductive charging system (IEC 61851-1 and

IEC 61851-22).

•Complies with IEC 62196, Plugs, socket-outlets, vehicle couplers and vehicle inlets (IEC

62196-1 and IEC 62196-2).

•Standards: 2014/35/UE, LVD;2014/30/UE, EMC.

•RFID complies with ISO 14443A/B.

•Modem 4G complies with CE/RED

SERVICE MANUAL –Post eVolve Smart

2 - RISKS PREVENTION

CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)

Tel.: +34 937 362 940 –Fax: +34 937 362 941 6

Web: www.circontrol.com –E-mail: [email protected]

2RISKS PREVENTION

A safe work environment is not always enough to control all potential electrical hazards.

You must be very cautious and work safely. Safety rules help you control your and others

risk of injury or death from workplace hazards

1. Avoid contact with energized electrical circuits.

2. Disconnect the power source before servicing or repairing electrical equipment.

3. Use only tools and equipment with non-conducting handles when working on

electrical devices.

4. Never use metallic pencils or rulers, or wear rings or metal watchbands when

working with electrical equipment.

5. When it is necessary to handle equipment that is plugged in, be sure hands are dry

and, when possible, wear nonconductive gloves, protective clothes and shoes with

insulated soles.

6. If it is safe to do so, work with only one hand, keeping the other hand at your side or

in your pocket, away from all conductive material. This precaution reduces the

likelihood of accidents that result in current passing through the chest cavity.

7. Enclose all electric contacts and conductors so that no one can accidentally come

into contact.

8. Never handle electrical equipment when hands, feet, or body are wet or perspiring,

or when standing on a wet floor.

SERVICE MANUAL –Post eVolve Smart

3 - IMPORTANT SAFETY INSTRUCTIONS

CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)

Tel.: +34 937 362 940 –Fax: +34 937 362 941 7

Web: www.circontrol.com –E-mail: [email protected]

3IMPORTANT SAFETY INSTRUCTIONS

•Read all the instructions before using and installing this product.

•Do not use cables that are not in perfect conditions.

•Do not use this unit for anything other than electric vehicle charging modes

contemplated in IEC 61851-1.

•Do not modify this unit. If modified, CIRCONTROL will reject all responsibility and

the warranty will be void.

•Comply strictly with current safety regulations according to your country rules.

•Do not make repairs or manipulations with the unit energised.

•Only trained and qualified personnel should have access to low-voltage electrical

parts inside the device.

•Check the installation annually by a qualified technician.

•Remove from service any item that has a fault that could be dangerous for users

(broken plugs, caps that don’t close...).

•Use only spare parts supplied by Circontrol.

•Do not use this product if the enclosure or the EV connector is broken, cracked,

open, or shows any other indication of damage.

SERVICE MANUAL –Post eVolve Smart

4 - DEVICE OVERVIEW

CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)

Tel.: +34 937 362 940 –Fax: +34 937 362 941 8

Web: www.circontrol.com –E-mail: [email protected]

4DEVICE OVERVIEW

4.1 FEATURES

•Display: Information about the status of the connectors and detailed data as

energy (kWh) and charge duration.

•Connector Lock: Type 2 connector has a lock system to avoid disconnection of

EV meanwhile is charging.

•Light beacon: Three colour LED indicates the status of the connectors.

•RFID: User identification.

•Ethernet: TCP/IP communication for remote supervision and configuration.

•3G Modem (optional): For those places where wired communications are not

enough.

•Energy metering: Integrated meter that measures power and energy consumed

by the EV during a charge transaction.

•Remote access: For supervision and control from everywhere.

•Charge transaction history: Charge Point can store information about the

charge transactions.

•OCPP: Open standard communication protocol, allows communication between

the Charge Point and the Central System.

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