Chicago Dryer AIR CHICAGO EXPRESS Manual de usuario

AIR CHICAGO®

EXPRESS

Towel Folder

INSTRUCTION MANUAL

©Chicago Dryer Company

Instruction Manual #3019-120

CHICAGO DRYER COMPANY

2200 N. Pulaski Road, Chicago, Illinois USA 60639-3737

Telephone: (773) 235-4430 Fax: (773) 235-4439 www.chidry.com

Air Chicago Express Table of Contents

TABLE OF CONTENTS

MANUAL

Chapter 1 - Introduction

Chapter 2 - Installation

Chapter 3 - Operating Guidelines

Chapter 4 - Preventive Maintenance

Chapter 5 - Operating Principles

Chapter 6 - Troubleshooting

Chapter 7 - Repair

CHI•TOUCH BULLETIN

PARTS LIST

SCHEMATICS

APPENDIX

Floor Plans

Technical Speciﬁcations

Torque Speciﬁcations

INDEX

TOC

INDEX

Table of Contents Air Chicago Express

CHAPTER 1 INTRODUCTION

1.1 Warranty .................................................................................................. 1-2

1.2 Scope of Manual ..................................................................................... 1-2

1.3 Safety ...................................................................................................... 1-3

Safe Work Habits .................................................................................... 1-3

Safety Features ....................................................................................... 1-4

1.4 Optional Equipment ................................................................................. 1-6

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INDEX

Air Chicago Express Table of Contents

iii

CHAPTER 2 INSTALLATION

2.1 Site and Utility Requirements .................................................................. 2-2

2.2 Installation Procedures ............................................................................ 2-3

Inspection ................................................................................................ 2-3

Uncrating and Positioning ....................................................................... 2-4

Compressed Air Supply Connection ....................................................... 2-5

Electrical Connection .............................................................................. 2-6

Final Protective Wrapper Removal .......................................................... 2-8

2.3 Pre-Operational Checkout ....................................................................... 2-8

Security of Hardware ............................................................................... 2-9

Compressed Air Supply Checkout .......................................................... 2-9

Ribbon Rotation Checkout .....................................................................2-11

Safety Device Checkout ........................................................................ 2-12

Primary Fold Operation Checkout ......................................................... 2-14

Crossfold Operation Checkout .............................................................. 2-15

Checkout Completion ............................................................................ 2-15

Cleaning the Unit ................................................................................... 2-15

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INDEX

Table of Contents Air Chicago Express

CHAPTER 3 OPERATING GUIDELINES

3.1 Safety Features ....................................................................................... 3-2

Main Disconnect Switch .......................................................................... 3-2

Safety STOP Buttons .............................................................................. 3-2

Air Permeable Barriers (Safety Guards) ................................................. 3-2

Safety Interlock Switches ........................................................................ 3-3

Safety Labels .......................................................................................... 3-3

3.2 Operating Controls .................................................................................. 3-4

3.3 Daily Operating Procedures .................................................................... 3-7

Start-Up ................................................................................................... 3-7

Handling Jams and Misfeeds Safely ....................................................... 3-9

Fold Operation ........................................................................................ 3-9

Interconnected Stop Circuit (Option) Operation Notes .......................... 3-12

Shut-Down ............................................................................................ 3-12

3.4 Operating Techniques ........................................................................... 3-13

Processing Standards ........................................................................... 3-13

Work Habits ........................................................................................... 3-14

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INDEX

Air Chicago Express Table of Contents

CHAPTER 4 PREVENTIVE MAINTENANCE

PM Task Table .................................................................................................... 4-1

4.1 Daily PM (8 Hours) .................................................................................. 4-2

Watch and Listen for Anything Abnormal ................................................ 4-2

General Cleanliness ................................................................................ 4-2

Check and Clean Photosensors .............................................................. 4-3

Check Safety Equipment ......................................................................... 4-3

4.2 Weekly PM (50 Hours) ............................................................................ 4-4

Check and Clean Inverter ....................................................................... 4-4

Polish Metal Surfaces ............................................................................. 4-5

Check Stacker Drive Belt Condition and Tension .................................... 4-5

Check and Grease Stacker Door Bearings ............................................. 4-6

Inspect Air Filter/Auto Drain .................................................................... 4-7

Check Air Pressure Settings ................................................................... 4-7

Check Ribbon Condition and Tension ..................................................... 4-9

4.3 Monthly PM (200 Hours) ......................................................................... 4-9

Check Setscrews................................................................................... 4-10

Check and Clean Main Drive Motor ...................................................... 4-10

Clean and Lubricate Drive Chains .........................................................4-11

Lubricate Primary Fold Ski Bearings and Linkages .............................. 4-12

Check and Grease Bearings ................................................................. 4-13

4.4 Semi-Annual PM (1000 Hours) ............................................................. 4-14

Clean Air Filter/Auto Drain ..................................................................... 4-14

4.5 Annual PM (2000 Hours) ....................................................................... 4-15

Check All Electrical Connections ........................................................... 4-16

Check Insulation Resistance to Earth Ground ...................................... 4-16

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Table of Contents Air Chicago Express

CHAPTER 5 OPERATING PRINCIPLES

Safety ................................................................................................................ 5-2

5.1 Electrical System ..................................................................................... 5-2

Power System ......................................................................................... 5-2

Control System ........................................................................................ 5-6

5.2 Compressed Air System ........................................................................ 5-10

Air Filter/Regulators............................................................................... 5-10

Air Pressure Switch ............................................................................... 5-10

Air Reservoirs ........................................................................................ 5-10

Air Valves/Air Valve Solenoids ...............................................................5-11

Air Cylinders ...........................................................................................5-11

Air Bars ...................................................................................................5-11

5.3 Mechanical System ............................................................................... 5-12

Main Drive System ................................................................................ 5-12

Second Crossfold Drive System ........................................................... 5-13

Stacker Drive System ............................................................................ 5-13

Exit Drive System .................................................................................. 5-13

Ribbon Sets ........................................................................................... 5-14

5.4 Sequence of Operation ......................................................................... 5-15

Stand-by Phase ..................................................................................... 5-15

Start-up Phase ...................................................................................... 5-16

Primary Fold Phase ............................................................................... 5-16

Crossfold Phrase ................................................................................... 5-17

Stacking Phase ..................................................................................... 5-17

Exit Phase ............................................................................................. 5-17

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Air Chicago Express Table of Contents

vii

CHAPTER 6 TROUBLESHOOTING

Troubleshooting Symptoms ............................................................................... 6-2

6.1 LED Diagnostics ...................................................................................... 6-4

6.2 Electrical .................................................................................................. 6-6

6.3 Mechanical ............................................................................................ 6-10

6.4 Primary Folding ..................................................................................... 6-12

6.5 First Crossfold ....................................................................................... 6-14

6.6 Second Crossfold .................................................................................. 6-15

6.7 Stacker .................................................................................................. 6-16

6.8 Exit Conveyor ........................................................................................ 6-17

6.9 Sensor Function .................................................................................... 6-18

6.10 Compressed Air System ........................................................................ 6-19

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Table of Contents Air Chicago Express

viii

CHAPTER 7 REPAIR

7.1 Safety Considerations ............................................................................. 7-2

7.2 Parts Availability ...................................................................................... 7-3

7.3 Ribbons and Rolls ................................................................................... 7-4

Primary Fold Ribbon Tension Adjustment ............................................... 7-5

First Crossfold Ribbon Tension Adjustment ............................................. 7-6

Transfer Ribbon Tension Adjustment ...................................................... 7-7

Second Crossfold Ribbon Tension Adjustment ....................................... 7-8

Stacker Ribbon Tension Adjustment ........................................................ 7-9

Exit Conveyor Ribbon Tension Adjustment ............................................. 7-9

Ribbon Replacement ............................................................................. 7-10

Tracking Tape Overview ........................................................................ 7-12

Exit Conveyor Ribbon Idler Roll Tracking Tape Replacement ............... 7-13

Riveted Tracking Tape Replacement ..................................................... 7-14

7.4 Chains and Belts ................................................................................... 7-16

Main Drive Chain Tension Adjustment ................................................... 7-17

Second Crossfold Ribbon Drive Chain Tension Adjustment .................. 7-18

Stacker Ribbon Drive Belt Tension Adjustment ..................................... 7-19

7.5 Sensors ................................................................................................. 7-20

Photosensor Replacement .................................................................... 7-20

Primary Fold Ski Position Detect Proximity Sensor Adjustment ............ 7-21

Primary Fold Ski Position Detect Proximity Sensor Replacement ........ 7-22

7.6 Compressed Air System ........................................................................ 7-23

Primary Fold Air Bar Alignment ............................................................. 7-24

Crossfold Air Bar Alignment .................................................................. 7-25

Primary Fold Ski Air Cylinder Air Flow Adjustment ................................ 7-26

Stacker Door Air Cylinder Air Flow Adjustment ..................................... 7-27

Air Valve Repair ..................................................................................... 7-28

TOC

INDEX

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