Chevrolet 2001 Corvette Manual de usuario

GMP/01-Y-ELV

Corvette

VEHICLE DISMANTLING MANUAL

Cautions

Provide additional support when a vehicle is on a hoist in the following ways:

- Before removing parts, support the opposite end. This helps prevent the

vehicle from slipping off.

- Before removing major components, chain the vehicle frame to the hoist pads

at the same end as the removal. This helps avoid a tip-off.

Disconnect the battery prior to fluid removal and dismantling in order to reduce risk of

fire and personal injury.

Always wear safety goggles when working with fuel in order to protect the eyes from

splash.

Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition

source is present. Never drain or store gasoline or diesel fuel in an open container, due

to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher

nearby.

Relieve the fuel system pressure before dismantling fuel system components in order

to reduce the risk of fire and personal injury.

Drain the fuel from the complete system, including injector nozzle(s), the fuel pump, all

fuel pipes, and the fuel tank. Draining the fuel will reduce the risk of fire and personal

injury.

Provide proper ventilation when working with fuel in enclosed areas where fuel vapors

can collect. The lack of adequate ventilation may result in personal injury.

This vehicle has a Supplemental Inflatable Restraint (SIR), “airbag” system. When

performing disassembly on or near the SIR components or the SIR wiring, refer to

cautions below. Failure to follow the cautions could cause airbag deployment or

personal injury.

- Be careful when handling a SIR sensor. Do not strike or jolt a SIR sensor.

- Do not carry the inflator module by the wires or connector on the inflator

module.

- Make sure the airbag opening points away from you.

- When storing an undeployed inflator module, make sure the airbag opening

points away from the surface on which the inflator module rests.

- Provide free space for the airbag to expand in case of an accidental

deployment.

Follow all applicable local laws and ordinances while performing procedures and

processes related to these activities.

The specifications and designs described herein are believed to be correct as of

the time this book was approved for printing.

Table of Contents

Section Page No.

Introduction.........................................................................................1

Activity Area 0.....................................................................................3

Activity Area 1.....................................................................................4

Activity Area 2.....................................................................................6

Activity Area 3.....................................................................................8

Activity Area 4...................................................................................10

Activity Area 5...................................................................................12

Activity Area 6...................................................................................14

Activity Area 7...................................................................................16

This Page Intentionally Left Blank

INTRODUCTION

This manual contains dismantling data for the following vehicles:

MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMSSION

2001 Chevrolet Corvette Coupe 5.7L V8 6M/4L60E

2001 Chevrolet Corvette Convertible 5.7L V8 6M/4L60E

This Page Intentionally Left Blank

Dismantling Manual

2001 Chevrolet Corvette

Activity Area 0 -- Pretreatment

Area:Pretreatment Model:Corvette

Activity Ref Area # Part Name Material Qty Total Volume or

Weight

0.1 Engine oil Oil 5.20 L

0.1 Engine oil filter Multiple 10.42 kg

0.2 Transmission oil Oil 7.80 L

0.3 Refrigerant 134A Refrigerant 134 0.31 kg

0.4 Fuel tank PE 210.86 kg

0.4 Fuel tank isolator PUR 10.34 kg

0.4 Fuel filler neck insert PA-66 10.24 kg

0.4 Fuel tank tube PA-6 10.20 kg

0.5 Coolant Coolant 6.80 L

0.6 Steering oil Oil 0.42 L

0.7 Brake fluid Oil 0.50 L

0.8 Battery Multiple, including lead 116.52 kg

0.9 Wheel weights Lead 80.14 kg

0.10 Driver side air bag Multiple 11.53 kg

0.10 Passenger air bag Multiple 13.95 kg

0.11 Rear tire EPDM 230.57 kg

0.11 Front tire EPDM 227.12 kg

0.12 Instrument Cluster Light Tube Mercury 120-40 mg

Information & Comments:

Total Volume or Weight = single part material multiplied bythe quantity.

1.8

GLASS

1.2

GLASS

1.2

GLASS

1.3

SMC

1.3

SMC

1.4

EPDM

1.4

EPDM

1.5

EPDM

1.5

EPDM 1.5

EPDM

1.6

PMMA

1.7

EPDM

1.1

GLASS

2001

CORVETTE

ACTIVITY AREA 1

DOORS AND GLAZING

EPDM

GLASS

PMMA

OTHER

Dismantling Manual

2001 Chevrolet Corvette

Activity Area 1 -- Doors and Glazing

Area:Doors and Glazing Model:Corvette

Activity Ref Area # Part Name Material Qty Total Material

Weight(kg)

1.1 Windshield Glass 116.37

1.2 Front door window, lh, rh Glass 28.48

1.3 Front door, lh, rh SMC 212.42

1.4 Front door weatherstrip EPDM 20.56

1.5 Sun roof panel weatherstrip EPDM 30.79

1.6 Sun roof panel PMMA 13.50

1.7 Sun roof panel rear weatherstrip EPDM 11.15

1.8 Back window Glass 111.40

Information & Comments:

Total Material Weight = weight of single material multiplied by the quantity.

PUR

2001

CORVETTE

ACTIVITY AREA 2

EXTERIOR TRIM

2.8

SMC

2.1

SMC

2.2

SMC 2.10

PUR

2.9

SMC

2.3

RRIM/PUR

2.7

2.4

2.5

2.6

PUR

2.12

SMC

2.14

SMC

2.13

PA-66

2.11

SMC

2.15

2.16

2.18

SMC

2.20

RRIM/PUR

2.19

2.17

2.5

OTHER

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