Charger WS15P Guía de inicio rápido
Water Specialist
WS15P Control Valve
Parts and Service Manual
HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,
GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC
COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS
TO LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES
THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
Page 2 WS15P Parts and Service Manual
WS15P Parts and Service Manual Page 3
Table of Contents
General Specifications ................................................................................................................................ 4
Drive Cap Assembly, Pistons, Stack Assembly, Main Body ....................................................................... 5
Regenerant Components............................................................................................................................. 6
Injectors...................................................................................................................................................... 7
Injector Flow Graphs - U.S. Units............................................................................................................. 8
Injector Flow Graphs - Metric Units ......................................................................................................... 9
Fitting Kits................................................................................................................................................ 10
Drain Line Flow Control Washers............................................................................................................ 11
Troubleshooting Procedures...................................................................................................................... 12
Page 4 WS15P Parts and Service Manual
General Specications
Minimum/Maximum Operating Pressures 20 – 125 psi (138 kPa – 862 kPa)
Minimum/Maximum Operating Temperatures 40° - 110° F (4° - 43° C)
Power Adapter:
Supply Voltage
Supply Frequency
Output Voltage
Output Current
U.S.
100VAC to 120VAC
50/60 Hz
15VDC
500 mA
International
200VAC to 240VAC
50/60 Hz
15VDC
500 mA
Service ow rate 60 gpm @ 15 psi drop (227 lpm, 13.6 m3/h)
Backwash ow rate 43 gpm @ 25 psi drop (163 lpm, 9.8 m3/h)
Meter:
Accuracy
Flow Range
+5%
0.75 – 75 gpm (2.8 – 284 lpm)
Inlet/Outlet 1.5” Male NPT or BSPT
Drain line 1” Male Elbow NPT or 1" BSPT
Brine line ½” OD polytube compression
Tank connection 4”-8 UN
Height from top of tank 10.75”
PC board memory Nonvolatile EEPROM
Valve material Glass lled composite
Regenerant/chemical compatibility Sodium chloride, potassium chloride, potassium
permanganate, sodium bisulte, chlorine and chloramines
Regeneration Downow or upow
Tank applications 12” – 24” diameter
WS15P Parts and Service Manual Page 5
Drawing No. Order No. Description Quantity
1 V3004 WS1 DRIVE CAP ASSEMBLY 1
2 V3135 O-RING 228 1
3V3407 WS125/15 PISTON DOWNFLOW ASSEMBLY (AMBER) 1
V4042 WS112/15 PISTON UPFLOW ASSEMBLY (BLACK)
4 V3174* WS1 REGENERANT PISTON 1
5 V3430-01 WS1.5 SPACER STACK ASSEMBLY 1
6 D1300 TOP BAFFLE DIFFUSER 1.5/55MM 1
7 V3419 O-RING 347 1
8V4400-NPT WS15P NPT BODY ASSEMBLY 1
V4400-BSPT WS15P BSPT BODY ASSEMBLY
9V4430-01** WS15P FTG ASY QC TO NPT 1 set of 2
V4430-02** WS15P FTG ASY QC TO BSPT
10 V3641 O-RING 225 FOR VALVE BODIES WITH NPT THREADS 1
V3441 O-RING 226 FOR VALVE BODIES WITH BSPT THREADS 1
*V3174 Regenerant Piston not used for Backwash Only valves. Use V3010-15Z Injector Plug and V3195-01 Rell Port Plug Assembly.
** Inlet/Outlet tting kits are sold separate, see page 10 for tting selection.
WS1.5P Drive Cap Assembly, Pistons, Stack Assembly, Main Body
1234
5
9
8
9
10
7
6
Black o-ring retainer is NPT
Grey o-ring retainer is BSPT
Page 6 WS15P Parts and Service Manual
WS15P Regenerant Components
1
Drawing No. Order No. Description Quantity
1 H4615 RETAINING CLIP 1
2 V3498 WS15 BRINE ELBOW ASY W/RFC ½ 1
3 V3195-01 REFILL PORT PLUG ASY 1
4V4430-04NPT WS15P NPT DRAIN KIT 1
V4430-04BSPT WS15P BSPT DRAIN KIT
2
3
4
WS15P Parts and Service Manual Page 7
WS 1.5” Injectors
WS15P Regenerant Components
Drawing No. Order No. Description Quantity
1 V4349 WS15P INJECTOR CAP 1
2 V3152 O-RING 135 1
3 V4120 INJECTOR SCREEN 1
4 V4350-15Z WS15P INJECTOR FEED PLUG 1
5 V3010-15Z WS15 INJECTOR PLUG ASY 1 or 2
6 V3010-15X WS15 INJECTOR ASY 1 or 0
4
1
2
3
5
6
1
2
Drawing
No. Order No. Description Nozzle Color
Downflow
Typical Tank
Diameter1
Quantity
1
V3010-15B WS1.5 Injector Asy B Violet 12”
1
V3010-15C WS1.5 Injector Asy C Red 13”
V3010-15D WS1.5 Injector Asy D White 14”
V3010-15E WS1.5 Injector Asy E Blue 16”
V3010-15F WS1.5 Injector Asy F Yellow 18”
V3010-15G WS1.5 Injector Asy G Green 21”
V3010-15H WS1.5 Injector Asy H Orange 24”
2 V3010-15Z WS1.5 Injector Plug NA
V3010-15B through V3010-15H injectors include one V3416 o-ring 012 (lower) and one V3171 o-ring
013 (upper).
For upflow brine applications, it is recommended that the injector be downsized two tank sizes
minimum. Refer to the injector graphs for verifying proper selection.
Page 8 WS15P Parts and Service Manual
VIOLET, ORDER NO. V3010-15B
US Units
0.2
0.4
0.6
0.8
1
1.2
1.4
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Total
Slow Rinse
RED, ORDER NO. V3010-15C
US Units
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Slow Rinse
Total
Draw
ORDER NO. V3010-15B
VIOLET
WS 1.5” Injector Flow Graphs - U.S. Units
ORDER NO. V3010-15C
RED
ORDER NO. V3010-15D
WHITE
WHITE, ORDER NO. V3010-15D
US Units
0.5
1
1.5
2
2.5
3
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Total
Slow Rinse
Draw
ORDER NO. V3010-15E
BLUE
ORDER NO. V3010-15B
VIOLET
ORDER NO. V3010-15F
YELLOW
ORDER NO. V3010-15G
GREEN
BLUE, ORDER NO. V3010-15E
US Units
0.5
1
1.5
2
2.5
3
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
YELLOW, ORDER NO. V3010-15F
US Units
1
1.5
2
2.5
3
3.5
4
4.5
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
GREEN, ORDER NO. V3010-15G
US Units
1
2
3
4
5
6
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
ORANGE, ORDER NO. V3010-15H
US Units
1
2
3
4
5
6
7
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
ORDER NO. V3010-15H
ORANGE
WS15P Parts and Service Manual Page 9
ORDER NO. V3010-15B
VIOLET
WS 1.5” Injector Flow Graphs - Metric Units
ORDER NO. V3010-15C
RED
ORDER NO. V3010-15D
WHITE
ORDER NO. V3010-15E
BLUE
ORDER NO. V3010-15F
YELLOW
ORDER NO. V3010-15G
GREEN
ORDER NO. V3010-15H
ORANGE
VIOLET, ORDER NO. V3010-15B
Metric Units
0.5
1.5
2.5
3.5
4.5
5.5
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Total
Slow Rinse
RED, ORDER NO. V3010-15C
Metric Units
1
2
3
4
5
6
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Slow Rinse
Total
Draw
WHITE, ORDER NO. V3010-15D
Metric Units
2
4
6
8
10
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Total
Slow Rinse
Draw
BLUE, ORDER NO. V3010-15E
Metric Units
2
4
6
8
10
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
YELLOW, ORDER NO. V3010-15F
Metric Units
2
4
6
8
10
12
14
16
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
GREEN, ORDER NO. V3010-15G
Metric Units
4
8
12
16
20
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
ORANGE, ORDER NO. V3010-15H
Metric Units
5
9
13
17
21
25
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
Page 10 WS15P Parts and Service Manual
Fitting Installation Instructions:
• Installation ttings are designed to accommodate minor plumbing misalignments, but are not designed to support the weight of a system or the plumbing.
• Teon tape must be used on the tting threads.
• Slide nut on rst, then the split ring and o-ring.
• Hand tighten the nut only.
HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,
GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC
COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO
LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES THAT
CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
Clack Order No. V4430-01
Description: WS15P QC to NPT Fitting Kit
Drawing No. Order No. Description Quantity
1 V4353 WS15P QC TO NPT FITTING 2
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Clack Order No. V4430-02
Description: WS15P QC to BSPT Fitting Kit
Drawing No. Order No. Description Quantity
1 V4355 WS15P QC TO BSPT FITTING 2
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Clack Order No. V4430-03
Description: WS15P QC to QC Fitting Kit
Drawing No. Order No. Description Quantity
1 V4354 WS15P QC TO QC FITTING 1
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Fitting Kits
Clack Order No. V4430-07
Description: WS1.5 PLASTIC ELBOW QC TO NPT
Drawing No. Order No. Description Quantity
1 V4432NPT 1.5 PLASTIC QC TO NPT ELBOW 2
2 V4367 O-RING -222 2
3 V4345 1.5 SPLIT RING 2
4 V4344 QC NUT 1.5 PLASTIC 2
4
3
2
1
Clack Order No. V4430-08
Description: WS1.5 PLASTIC ELBOW QC TO BSPT
Drawing No. Order No. Description Quantity
1 V4432BSPT 1.5 PLASTIC QC TO BSPT ELBOW 2
2 V4344 QC NUT 1.5 PLASTIC 2
3 V4345 1.5 SPLIT RING 2
4 V4367 O-RING -222 2
2
3
4
1
Clack Order No. V4430-09
Description: WS1.5 PLASTIC ELBOW QC TO QC
Drawing No. Order No. Description Quantity
1 V4432QC 1.5 PLASTIC QC TO QC ELBOW 1
2 V4345 1.5 SPLIT RING 2
3 V4344 QC NUT 1.5 PLASTIC 2
4 V4367 O-RING -222 2
4
3
2
1
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