Cembre B500A Manual de usuario

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

OUTIL HYDRAULIQUE DE SERTISSAGE SUR BATTERIE

HYDRAULISCHES AKKU-PRESSWERKZEUG

HERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERÍA

UTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIA

B500 B500A B500E B500T

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

OPERATION AND MAINTENANCE MANUAL....................................5

NOTICE D’UTILISATION ET ENTRETIEN........................................... 13

BEDIENUNGSANLEITUNG................................................................... 21

MANUAL DE USO Y MANTENIMIENTO........................................... 29

MANUALE D’USO E MANUTENZIONE............................................. 37

15 M 066

FIG. / BILD 1 FIG. / BILD 2

FIG. / BILD 3

FIG. / BILD 4

FIG. / BILD 5

Connector

Connecteur

Kabelschuh

Conector

Connettore

Battery

Batterie

Akku

Batería

Batteria

Die set

Matrices

Presseinsätze

Matrices

Matrici

1 + 3

LED WORKLIGHT / ECLAIRAGE PAR LED / LED-BELEUCHTUNG / LUCES LED / ILLUMINAZIONE LED

HEAD / TETE / KOPF / CABEZA / TESTA

OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO

/ PULSANTE DI AZIONAMENTO

PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN

DESBLOQUEO PRESIÓN / PULSANTE SBLOCCO PRESSIONE

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

BATTERY RELEASE / DEBLOCAGE BATTERIE / AKKU ENTRIEGELUNG / DESBLOQUEO BATERÍA /

SBLOCCO BATTERIA

TOUCH BUTTON FOR MENU SELECTION / TOUCHE POUR SELECTIONNER LE MENU / TOUCH-

TASTE FÜR AUSWAHLMENÜ / TECLA PARA SELECCIONAR EL MENÚ / TASTO A SFIORAMENTO PER

SELEZIONE MENU

DISPLAY / ECRAN / DISPLAYANZEIGE / PANTALLA / DISPLAY

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING / ANILLO PARA

CORREA / ANELLO AGGANCIO TRACOLLA

FIG. / BILD 6

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– When operating the tool, keep hands away from the danger zone.

– Au cours du sertissage, tenir les mains éloignées de la zone de travail.

– Während des Verpressens nicht mit den Händen in den Pressbereich gelangen.

– Durante su utilización, mantenga las manos fuera de la zona de peligro.

– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.

– Always close the tool head correctly and securely.

– S'assurer toujours de la parfaite fermeture de la tête.

– Immer darauf achten, dass der Kopf richtig verriegelt ist.

– Asegurarse siempre de que la cabeza está correctamente cerrada.

– Assicurarsi sempre della perfetta chiusura della testa.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into ﬁre or water.

– Jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht ins Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet eﬀet.

– Verbrauchte Akkus nicht der allgemeinen Abfallentsorgung zuführen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2011/65/EU and 2012/19/EU), see page 46.

– Information pour les utilisateurs (Directives 2011/65/EU et 2012/19/EU) voir page 46.

– Information für den Benutzer (Richtlinien 2011/65/EU und 2012/19/EU) siehe Seite 46.

– Informe para los usuarios (Directivas 2011/65/EU y 2012/19/EU) vease página 46.

– Informazione agli utenti (Direttive 2011/65/EU e 22012/19/EU) vedere pagina 46.

Battery - Batterie - Akku - Batería - Batteria

Tool - Outil - Werkzeug - Herramienta - Utensile

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u

LpA = weighted continuous acoustic pressure level equivalent.

LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.

LWA = acoustic power level emitted by the machine.

(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard, and under

operating conditions much more severe than those normally found.

1. GENERAL CHARACTERISTICS

ENGLISH

B500 B500E B500T B500A

Application range suitable for installing electrical compression connectors on

conductors up to 300 mm2(600 MCM)

Rated crimping force

kN (US sh. ton)

63 (7.1)

Minimum crimping force

kN (US sh. ton)

60 (6.75)

Minimum operating pressure

bar (psi) 661 (9587)

Dimensions (ref. to Fig. 7) mm (inches) 300 x 343 x 83 (11.8 x 13.5 x 3.3)

Weight with battery kg (lbs) 4,2 (9.2)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil ENI ARNICA ISO 32 or equivalents

Operating speed twin speed operation and automatic switching from a rapid

advancing speed of the ram to a slower, more powerful

crimping speed

Safety maximum pressure valve

Rechargeable battery V / Ah / Wh 18 / 5.2 / 93.6

Type CB1852 (Li-Ion)

Weight kg (lbs) 0,66 (1.45)

Battery charger

ASC30-36

Input

type EU

27044000

27045000

AUS/NZ

27047000

USA/CAN

27046000

V / Hz 220 - 240 / 50 - 60 115 / 60

W85

Acoustic noise (1)

LpA dB (A)

LpCPeak dB (C) 94.5

LWA dB (A) 79

Vibration (2) m/s20.575 max.

ENGLISH

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be careful to

maintain a balanced working position.

Before starting work on electrical equipment, please ensure that either there are

no live parts in the immediate working area or that precautions are taken for

working near live parts in accordance with EN50110-1.

Do not use this tool on or near energised conductors without proper personal

protective equipment. Failure to observe this warning could result in severe injury

or death.

The tool is unsuitable for continuous use and should be allowed to cool down fol-

lowing uninterrupted, successive crimping operations; for instance, having ex-

hausted a fully charged battery in one session, delay battery replacement for a

few minutes.

Protect the tool from rain and moisture. Water will damage the tool and battery.

Electro-hydraulic tools should not be operated in pouring rain.

2. INSTRUCTIONS FOR USE

IMPORTANT: In order to avoid damaging the tool, do not operate it at maximum

pressure, without dies inserted in the head.

Whenintroducingorchangingdies,thebatterymustﬁrstberemovedfromthetool.

The part reference includes the following (Ref. to Fig. 8 page 45):

Hydraulic crimping tool.

Li-Ion rechargeable battery (2 pcs).

Battery charger (model depends on the tool version).

Shoulder strap.

Plastic carrying case.

USB cable (Ref. to § 5).

2.1) Preparation

The tool can be easily carried using either the handle or the shoulder strap attached to

ring (10) (Ref. to Fig. 6).

Before starting any work, check the battery charge (Ref. to § 2.8) and recharge if

necessary, following the instructions in the battery charger user manual.

ENGLISH

terminal

connector

123

conductor

To replace the battery, remove it by pressing the release button (7) (Ref. to Fig. 1), then

insert the new battery, sliding it into the guides until it locks.

The display shows the operational parameters of the tool; to customise them proceed

as described in § 2.7.

Select the appropriate die set for the connector.

Open the latch (41) and release the upper die holder (42) (Ref. to Fig. 2).

Insert one die into the upper die holder (42) until locked by the ball (83) and one die

into the lower die support (49) until locked by the spring clips (62) (Ref. to Fig. 2).

Close the head.

Insert the conductor into the connector (Ref. to Fig. 3).

Position the connector between the dies and ensure the correct location of the crimp

(Ref. to Fig. 4).

NOTE:whenmorecompression

is required, proceed according

to the sequence and direction

indicated in the ﬁgure.

Ensurethatthelatchandtheupperdieholderare fullysecured,otherwisedamage

may occur during tool operation.

2.2) Die advancement

Press operating button (4) (Ref. to Fig. 4) to activate the motor-pump and advance the

lower die.

To halt the advancement, release operating button (4) and the motor will cut out.

Make sure the dies are exactly positioned on the desired crimp point otherwise

re-open dies following instructions as per § 2.4 and reposition the connector.

2.3) Compression

By keeping operating button (4) pressed, the motor continues to operate: the ram will

gradually move forward until the two dies touch.

The motor will stop automatically when the set pressure has been reached.

To perform proper compression, press and hold the operating button (4) until the

motor stops automatically.

ENGLISH

ERROR

Fm= 60.0 kN

Fp= 58.3 kN

Pm= 661 bar

Pp= 485 bar

Fm= 60.0 kN

Pm= 661 bar

3 SEC.

NOTE: To display the momentary force or pressure

duringtheworkcycle,selecttheappropriatedisplay

fromthemenu(Ref.to§4).Whentheoperatingbut-

tonisreleasedbeforethemotorstopsautomatically,

thedisplaywillshowthepeakforce(Fp)or thepeak

pressure (Pp) reached at that instant.

To complete the work, press the operating button again until the motor stops automati-

cally; the display will show the maximum force or pressure reached followed by "OK" to

conﬁrm correct operation.

Thedisplay"ERROR",combinedwithabeepandtheLEDsﬂashIng,

indicates an incorrect crimping procedure caused by the work

cycle being interrupted before the control parameters (force/

pressure) of the tool are reached.

This error appears when the pressure release button has been operated and the tool has

already reached a pressure >100 bar. In this case, repeat the compression by pressing and

holding the operating button until the motor stops automatically.

2.4) Release of dies

By operating the pressure release button (5) (Ref. to Fig. 4), the ram will retract and open

the dies.

2.5) LED Worklights

Whilst the tool is in operation, the compression area is illuminated by two high luminosity

LED Worklights that switch oﬀ automatically at the end of the cycle.

The LED Worklights can be disabled by following the procedure described in § 4.2.

2.6) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to

work in the most comfortable position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.7) Capacitive touch button for menu selection

This button is located under the display and allows selection of

various screens (Ref. to § 4); it only works when the display is on.

Wearingglovesorusingotherobjectsmayinhibittheoperationof

the button, therefore use a bare ﬁnger to apply only a light touch.

Do not apply pressure to or stab at the touch button, a light touch using a bare

ﬁngerissuﬃcient. Thecommandpulse issentwhen theﬁngerreleases the button.

ENGLISH

BATTERY Ï

max.

BATTERY BATTERY

min.

2.8) Battery status

The battery is equipped with LED indicators that indicate the remaining battery life at

any time by pressing the adjacent button (P) (Ref. to Fig. 5):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing: minimum charge, replace the battery

Withthebatteryinsertedintothetool,theremaining

battery life can also be checked on the display, via

touch button selection (Ref. to § 4).

The screen shown alongside indicates that the battery Voltage

has dropped below a minimum safety threshold; under these

conditions the tool will not start, and it is necessary to recharge

or replace the battery.

The approximate time to fully recharge a battery is about 100 minutes.

After each working cycle, and after the extraction of the battery from the tool, an

integrated battery cut-oﬀ device will operate after 70 s approx.

ThentheLEDnearesttobutton(P)willﬂash5timeseach14sapprox.Thebatterywill

be reactivated when it is reintroduced into the tool and the operating button is pressed.

2.9) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compli-

ance with the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any

residue, especially close to pivots and moveable parts.

Do not use hydrocarbons to clean the rubber parts.

3.2) Storage case

When not in use, the tool should be stored and transported in the plastic case, to prevent

damage. The case, type VAL P38, is suitable for storing the tool, the accessories and up to

14 die sets and pre-prepared compression connectors.

VAL P38: Size 520x432x126 mm (20.5x17.0x5.0 inches). Weight 2,6 kg (5.7 lbs).

ENGLISH

4. DISPLAY

The OLED display switches on automatically when the operating or pressure release but-

tons are pressed, and oﬀ after 60 seconds of non-operation.

The display shows:

The main operational parameters of the tool processed by the circuit board, such as

peak pressure or force reached.

Information on the condition of the tool, such as the charge level, the battery tempera-

ture and maintenance requirements.

Any operational or procedural ERRORS.

Use the touch button (8) to navigate through the menu screens to manage INFORMATION

AND SELECTION:

4.1) INFORMATIONSCREENS:displayapredeterminedparameterwhichwillthenappear

each time the tool is started and during the entire work cycle.

B500

13AJ002

Fm= 60.0 kN

Fp = 24.5 kN

Fm= 6.75 ton

Fp = 2.75 ton

Pm= 661 bar

Pp = 312 bar

34990

BATTERY

Pm= 9587 psi

Pp = 4525 psi

Fm: Minimum set force, expressed in kN.

Fp: Peak force reached, expressed in kN,

(screen as factory setting).

Fm: Minimum set force, expressed in US sh. tons.

Fp: Peak force reached, expressed in US sh. tons.

Pm: Minimum set pressure, expressed in bar.

Pp: Peak pressure reached, expressed in bar.

Pm: Minimum set pressure, expressed in psi.

Pp: Peak pressure reached, expressed in in psi.

Battery charge level.

No. of cycles performed.

No. of cycles before scheduled recommended maintenance.

Cembre logo, tool model.

tool serial no.

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