Cembre B1350-C-KV Manual de usuario

BATTERY OPERATED HYDRAULIC CRIMPING TOOLBATTERY OPERATED HYDRAULIC CRIMPING TOOL

OUTIL HYDRAULIQUE DE SERTISSAGE SUR BATTERIEOUTIL HYDRAULIQUE DE SERTISSAGE SUR BATTERIE

HYDRAULISCHES AKKU-PRESSWERKZEUGHYDRAULISCHES AKKU-PRESSWERKZEUG

HERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERHERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERÍÍAA

UTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIAUTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIA

B1350-C-KV B1350-CA-KV B1350-CE-KV B1350-CT-KV

B1350L-C-KV B1350L-CA-KV B1350L-CE-KV B1350L-CT-KV

15M034_0523_6261386

OPERATION AND MAINTENANCE MANUAL..............................5

(Translation of the original instructions)

NOTICE D’UTILISATION ET ENTRETIEN........................................13

(Traduction des instructions originales)

BEDIENUNGSANLEITUNG...........................................................21

(Übersetzung der Originalanleitung)

MANUAL DE USO Y MANTENIMIENTO......................................29

(Traducción de las instrucciones originales)

MANUALE D’USO E MANUTENZIONE........................................37

(Istruzioni originali)

ENGLISHENGLISH

FRANÇAISFRANÇAIS

DEUTSCHDEUTSCH

ESPAÑOLESPAÑOL

ITALIANOITALIANO

FIG. / BILD 1 FIG. / BILD 2

FIG. / BILD 3

FIG. / BILD 4

FIG. / BILD 5

Connector

Connecteur

Kabelschuh

Conector

Connettore

Battery

Batterie

Akku

Batería

Batteria Die set - Matrices -

Presseinsätze - Matrici

~ 8 ÷ 10 mm

(0.3 - 0.4 in.)

1 + 3

LED WORKLIGHT / ECLAIRAGE PAR LED / LED-BELEUCHTUNG / LUCES LED / ILLUMINAZIONE LED

INSULATED C-HEAD / TETE "C" ISOLEE / ISOLIERTER C-KOPF / CABEZA "C" AISLADA /

TESTA A "C" ISOLATA

OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO /

PULSANTE DI AZIONAMENTO

PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN

DESBLOQUEO PRESIÓN / PULSANTE DI SBLOCCO PRESSIONE

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

BATTERYRELEASE/

DEBLOCAGEBATTERIE/AKKUENTRIEGELUNG/DESBLOQUEOBATERÍA/

SBLOCCO BATTERIA

TOUCH BUTTON FOR MENU SELECTION / TOUCHE POUR SELECTIONNER LE MENU / TOUCH-

TASTE FÜR AUSWAHLMENÜ / TECLA PARA SELECCIONAR EL MENÚ / TASTO A SFIORAMENTO PER

SELEZIONE MENU

DISPLAY / ECRAN / DISPLAYANZEIGE / PANTALLA / DISPLAY

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE /TRAGERIEMENRING / ANILLO PARA

CORREA / ANELLO AGGANCIO TRACOLLA

FIG. / BILD 6

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– When operating the tool, keep hands away from the danger zone.

– Au cours du sertissage, tenir les mains éloignées de la zone de travail.

– Während des Verpressens nicht mit den Händen in den Pressbereich gelangen.

– Durante su utilización, mantenga las manos fuera de la zona de peligro.

– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.

– Do not operate when dies are not in place.

– Insérer les matrices avant d'actionner l'outil.

– Nicht ohne Presseinsatzpaar betätigen.

– No poner en presión sin matrices.

– Non mandare in pressione l'utensile senza le matrici inserite.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into re or water.

– Jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht ins Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet eet.

– Verbrauchte Akkus nicht der allgemeinen Abfallentsorgung zuführen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2011/65/EU and 2012/19/EU), see page 12.

– Information pour les utilisateurs (Directives 2011/65/EU et 2012/19/EU) voir page 20.

– Information für den Benutzer (Richtlinien 2011/65/EU und 2012/19/EU) siehe Seite 28.

– Informe para los usuarios (Directivas 2011/65/EU y 2012/19/EU) vease página 36.

– Informazione agli utenti (Direttive 2011/65/EU e 2012/19/EU) vedere pagina 44.

Battery - Batterie - Akku - Batería - Batteria

Tool - Outil - Werkzeug - Herramienta - Utensile

1. GENERAL CHARACTERISTICS

ENGLISH

B1350-C-KV B1350L-C-KV

Application range suitableforinstallingelectricalcompressionconnectors

on conductors up to 400 mm2 (800 MCM)

Rated crimping force

kN (US sh. ton)

132 (14.84)

Minimum crimping force

kN (US sh. ton)

125,2 (14.07)

Minimum operating pressure

bar (psi) 692 (10,037)

Dimensions

(Fig. 8 and 9 page 46) mm (inches) 342 x 351 x 85

(13.4 x 13.8 x 3.3)

399 x 379 x 89

(15.7 x 14.9 x 3.5)

Jaw opening mm (inches) 26 (1.02) 42 (1.65)

Weight with battery kg (lbs) 6,8 (15) 8,5 (18.7)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil TOTAL DIEKAN 1640 or equivalents

Operating speed twin speed operation and automatic switching from a

rapid advancing speed of the ram to a slower,

more powerful crimping speed

Safety maximum pressure valve

Rechargeable battery type CB1852L Li-Ion

V / Ah (Wh) 18 / 5,2 (93,6)

Weight kg (lbs) 0,66 (1.45)

Acoustic noise (1) dB LpA 73 (A) LpCPeak 94.5 (C) LWA 79 (A)

Vibrations (2) m/s20,575

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u

LpA = weighted continuous acoustic pressure level equivalent.

LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.

LWA = acoustic power level emitted by the machine.

(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard, and under

operating conditions much more severe than those normally found.

B1350-C-KV

B1350L-C-KV

B1350-CE-KV

B1350L-CE-KV

B1350-CT-KV

B1350L-CT-KV

B1350-CA-KV

B1350L-CA-KV

Battery charger

Input

type ASC55-EU ASC55-UK ASC30-36-

AUS/NZ

ASC30-36-

USA/CA

V / Hz (W) 220 - 240 / 50 - 60 (85) 115 / 60 (85)

ENGLISH

WARNING

Do not use the tool for purposes other than those intended by CEMBRE.

The operator should concentrate on the work being performed and be careful to maintain

a balanced working position.

The tool is provided with additional external coatings to protect the operator and tool

against accidental brush contact with energised conductors.

Propertrainingtechniquesandpracticesshouldalwaysbeadheredtowhenworkingaround

energised conductors.

Always consult your company’s work rules and methods to select suitable tooling, rubber

insulated gloves, shrouding and other protective equipment.

Under no circumstances should operatives rely solely on the insulating properties of the

tools alone when working around energised conductors.

Prior to use please ensure the tool and specically the insulating protection are not

damaged.

The tool is unsuitable for continuous use and should be allowed to cool down following

uninterrupted, successive crimping operations; for instance, having exhausted a fully

charged battery in one session, delay battery replacement for a few minutes.

Protect the tool from rain and moisture. Water will damage the tool and battery.

Electro-hydraulic tools should not be operated in pouring rain.

2. INSTRUCTIONS FOR USE

IMPORTANT: Never pressurise the tool without inserting the dies, this could cause damage

to the head and the ram.

When introducing or changing dies, the battery must rst be removed from the tool.

The part reference includes the following:

– Hydraulic crimping tool.

– Li-Ion rechargeable battery (2 pcs).

– Battery charger (model depends on the tool version).

– Shoulder strap.

– Plastic carrying case.

– USB cable (Ref. to § 5).

2.1) Preparation

The tool can be easily carried using either the handle or the shoulder strap attached to ring (10)

(Ref. to Fig. 6).

Before starting any work, check the battery charge (Ref. to § 2.8) and recharge if necessary,

following the instructions in the battery charger user manual.

ENGLISH

terminal

connector

conductor

To replace the battery, remove it by pressing the release button (7) (Ref. to Fig. 1), then insert the

new battery, sliding it into the guides until it locks.

Thedisplayshowstheoperationalparametersofthetool;tocustomisethemproceedasdescribed

in § 2.7.

Select the appropriate die set for the connector.

Insert one die into the upper seat of the tool head (Ref. to Fig. 2) until it is locked by retaining pin

(13), to ease the die insertion keep release pin (12) depressed.

Insert one die into the seat on the ram until it is locked by retaining pin (15).

To ease this operation, operate the tool (see § 2.2) to advance the ram (11) 8-10 mm (0.3 - 0.4 in.)

and keep release pin (14) depressed.

Insert the conductor into the connector (Ref. to Fig. 3).

Position the connector between the dies and ensure the correct location of the crimp (Ref. to

Fig. 4).

NOTE: when more compression is

required,proceedaccordingtothe

sequence and direction indicated

inthegure,uniformlyspacingthe

compressions.

2.2) Die advancement

Press operating button (4) (Ref. to Fig. 4) to activate the motor-pump and advance the lower die.

To halt the advancement, release operating button (4) and the motor will cut out.

Makesurethe dies areexactlypositionedonthedesiredcrimppointotherwise re-open dies

following instructions as per § 2.4 and reposition the connector.

2.3) Compression

By keeping operating button (4) pressed, the motor continues to operate: the ram will gradually

move forward until the two dies touch.

The motor will stop automatically when the set pressure has been reached.

To perform proper compression, press and hold the operating button (4) until the motor

stops automatically.

ENGLISH

NOTE:Todisplaythemomentaryforceorpressureduring

the work cycle, select the appropriate display from the

menu (Ref. to § 4).When the operating button is released

beforethemotorstopsautomatically,thedisplaywillshow

the peak force (Fp) or the peak pressure (Pp) reached at

that instant.

Tocompletethework,presstheoperatingbuttonagainuntilthemotorstopsautomatically;thedisplay

will show the maximum force or pressure reached followed by "OK"to conrm correct operation.

The display "ERROR", combined with a beep and the LEDs ashing, indi-

cates an incorrect crimping procedure caused by the work cycle being

interrupted before the control parameters (force/pressure) of the tool

are reached.

This error appears when the pressure release button has been operated and the tool has already

reached a pressure >100 bar. In this case, repeat the compression by pressing and holding the op-

erating button until the motor stops automatically.

2.4) Release of dies

By operating the pressure release button (5) (Ref. to Fig. 4), the ram will retract and open the dies.

To take the dies o their guide, sliding them pushing the release pins (12 and 14) (Ref. to Fig. 2).

2.5) LED Worklights

Whilst the tool is in operation, the compression area is illuminated by two high luminosity LED

Worklights that switch o automatically at the end of the cycle.

The LED Worklights can be disabled by following the procedure described in § 4.2.

2.6) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the

most comfortable position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.7) Capacitive touch button for menu selection

This button is located under the display and allows selection of various

screens (Ref. to § 4); it only works when the display is on.

Wearing gloves or using other objects may inhibit the operation of the

button, therefore use a bare nger to apply only a light touch.

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

ENGLISH

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

Do not apply pressure to or stab at the touch button, a light touch using a bare nger is

sucient. The command pulse is sent when the nger releases the button.

2.8) Battery status

The battery is equipped with LED indicators that indicate the remaining battery life at any time

by pressing the adjacent button (P) (Ref. to Fig. 5):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing: minimum charge, replace the battery.

With the battery inserted into the tool, the remaining bat-

tery life can also be checked on the display, via touch but-

ton selection (Ref. to § 4).

The screen shown alongside indicates that the battery voltage has

dropped below a minimum safety threshold; under these conditions

thetoolwillnotstart,anditisnecessarytorechargeorreplacethebattery.

The approximate time to fully recharge a battery is about 100 minutes.

2.9) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with

the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue,

especially close to pivots and moveable parts.

Do not use hydrocarbons to clean the rubber parts.

3.2) Storage case

When not in use, the tool should be stored and transported in the plastic case, to prevent damage.

The case, type VAL P36, is suitable for storing the tool, the accessories and up to 7 die sets and pre-

prepared compression connectors.

VAL P36: Size 500x480x128 mm (19.7x18.9x5.0 inches). Weight 3,1 kg (6.8 lbs).

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

ENGLISH

4.DISPLAY

The OLED display (9) switches on automatically when the operating or pressure release buttons are

pressed, and o after 60 seconds of non-operation.

The display shows:

Themainoperationalparametersofthetoolprocessedbythecircuitboard,suchaspeakpressure

or force reached.

Information on the condition of the tool, such as the charge level, the battery temperature and

maintenance requirements.

Any operational or procedural ERRORS.

Use the touch button (8) to navigate through the menu screens to

manage INFORMATION AND SELECTION:

4.1) INFORMATION SCREENS: display a pre determined parameter which will then appear each

time the tool is started and during the entire work cycle.

B1350

13AB485

RESET

SW:S1J41413

LED

OFF

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000



BATTERY

3 SEC.

ERROR

001

13001



BATTERY 











Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

Pm= 10037 psi

Pp = 7575 psi





002





003





BATTERY





004





LED

OFF

3 SEC. LED

max.

BATTERY BATTERY





min.

Pm= 692 bar

Pp = 522.3 bar

Fm: Minimum set force, expressed in kN.

Fp: Peak force reached, expressed in kN

(screen as factory setting).

Fm: Minimum set force, expressed in USA sh. tons.

Fp: Peak force reached, expressed in USA sh. tons.

Pm: Minimum set pressure, expressed in bar.

Pp: Peak pressure reached, expressed in bar.

Pm: Minimum set pressure, expressed in psi.

Pp: Peak pressure reached, expressed in in psi.

Battery charge level.

No. of cycles performed.

No. of cycles before scheduled recommended maintenance.

CEMBRE logo, tool model.

tool serial no.

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