CASTLE TSM-22 Manual de usuario

CASTLE USA

Owner’s Manual

TSM-22 Pocket Hole Machine

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 3 OF 37

1 Table Of Contents

1 Introduction ...................................................................................................................................5

1.1 DenitionofTerms......................................................................................................................................................5

1.2 IdenticationofOperatingFeaturesandControls......................................................................................................6

1.3 Manual Contents Notice.............................................................................................................................................9

2 Machine Safety .............................................................................................................................9

2.1 Safety Rules...............................................................................................................................................................10

2.2 Inventory.....................................................................................................................................................................11

2.3 MachineRequirements ..............................................................................................................................................12

3 SettingUpYourTSM-22 ...............................................................................................................13

3.1 InstallingtheWorkTop ...............................................................................................................................................15

3.2 InstallingtheGasSpring ............................................................................................................................................16

3.3 InitialConguration.....................................................................................................................................................17

4 Adjustments ..................................................................................................................................18

4.1 RouterFeedRateAdjustment ....................................................................................................................................18

4.2 PocketWebAdjustment .............................................................................................................................................19

4.3 PocketDepthAdjustment ...........................................................................................................................................20

4.4 DrillFeedRateAdjustment.........................................................................................................................................21

4.5 PilotDrillDepthAdjustment........................................................................................................................................22

4.6 PilotDrillHeightAdjustment .......................................................................................................................................23

5 Operation ......................................................................................................................................24

6 Service and Maintenance .............................................................................................................26

6.1 Router Bit ...................................................................................................................................................................26

6.2 Pilot Drill Bit................................................................................................................................................................27

6.3 GeneralMachineMaintenance ..................................................................................................................................28

6.4 Motors and Bits ..........................................................................................................................................................29

7 Troubleshooting ............................................................................................................................31

7.1 Dry Cycle Test ............................................................................................................................................................31

7.2 Safety Switch (Stock Sense)......................................................................................................................................33

7.3 FootSwitch.................................................................................................................................................................34

7.4 PressureRegulator ....................................................................................................................................................35

7.5 RouterStopSwitch.....................................................................................................................................................36

7.6 DrillStopSwitch .........................................................................................................................................................37

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 4 OF 37

7.7 SerialNumberLog .....................................................................................................................................................38

8 WarrantyInformation.....................................................................................................................38

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 5 OF 37

1 Introduction

ThankyouformakingtheCastleTSM-22ScrewPocketMachine(ToeScrewMortise)thelatest

additiontoyourshop.Since1985ourgoalhasbeentomanufactureanddevelopmachines

thatmakecabinetmakingandcaseworkeasier,fasterandmoreprotableforthewoodworker.

Thismachinerepresentsourcommitmenttoyourproductivity.Castlemachinesaremade

inPetaluma,Californiaandaremanufacturedtothehigheststandardsusinglocalvendors

whereverpossible.

TheCastlemodelTSM-22isdesignedforuseonawidevarietyofmaterials.Themachine

preformswellinhardwoods,softwoods,melamine,particleboardandMDF.Themachinewill

workonmaterialsvaryinginthicknessfrom1/2”to13/4”.

Thisinstructionmanualisintendedforusebyanyonesettinguporservicingthismachine.It

shouldbekeptavailableforimmediatereferencesothatalloperationscanbeperformedwith

maximumefciencyandsafety.

Note:Donotattempttoperformmaintenanceoroperatethismachineuntilyouhaveread

andunderstandtheinformationcontainedinthismanual.

1.1 DenitionofTerms

TERM DEFINTION

Pocket Thedepressioncutsintomaterialtoallowfortoe-screwmortisejoinery.

Pocket Cycle Themachinefunctionthatclampstheworkpiece,cutsthemortised

pocket,drillsthepilotholeandthenreleasestheworkpiece.

Web- Theoffsestdistancefromtheendofthepockettotheedgeofthework

piece.

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 6 OF 37

1.2 IdenticationofOperatingFeaturesandControls

Power Switch: Located on the left side of the

machine,thistoggleswitchturnsonthePocket

Router Motor and the Pilot Drill Motor as well as

energizingtheControls.

Clamp Cylinder:Thelargecylinderonthetop

ofthemachineisaclampthatholdsthework

piecesafelyinplaceduringoperation.Thisisa

single-acting,spring-return,pneumaticcylinder

withapaddedfootontheendofthecylinderrod.

Clamp Guard:TheyellowmetalClampGuard

ontopofthemachineservestosecurethe

ClampCylinderandtosafeguardtheoperator

fromtheclampingandpocketcuttingaction.

Router Stop Plate:Locatedontheoperator

rightside,thisblackmetalplateextendsthrough

thetopofthecaseandalongthesideofthe

ClampGuard.Thepositionofthisplatedeter-

minesthesizeofthe“Web”.

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 7 OF 37

Foot Pedal and Guard: Mounted inside a yellow

metalguard,theFootPedalisconnectedtothe

machinebyanelectricalcord.PressingtheFoot

Pedalwillactivatethemachinecycle(butonly

iftheSafetyButtonsaredepressedbythework

pieceaswell).

Safety Buttons:Twosmall,silverbutton-head

screwsundertheclampguarddetectifawork

pieceisinplaceforpocketing.Themachinewill

notcycleunlessthesebuttonsaredepressed

whentheFootPedalisdepressed.

Safety Switch:Thismagneticproximityswitch

ismountedinside,nearthetopoftheTSM-22.It

is activated when the Safety Buttons are de-

pressedbytheworkpiece.

Motor Carriage: TheMotorCarriageisthered,

pivotingA-framestructureinsidethemachine.

Both the Router Motor and the Drill Motor are

mountedtothiscarraige.Theforwardandback

carriagemotionduringthemachinecycleispro-

vided by the Drive Cylinder.

Drive Cylinder:Thisdouble-actingpneumatic

cylinderconnectedtotheMotorCarriageandthe

machinecase,movesthecarriagethroughthe

routinganddrillingphasesofthecycle.When

thecylinderrodextends(movingthecarriageto-

wardtherear)theroutercutsthepocket.When

thecylinderrodretracts(movingthecarriage

forward)thepilotdrillboresthepilotholeintothe

pocket.

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 8 OF 37

Router Stop Switch:Thismagneticproximity

switchismountedontheRouterStopPlate

insideofthemachine.Atthefullextensionofthe

routingstroke,theCastleplateonthecarriage

interruptsthewhiteswitchtosignalthestartof

thedrillingstroke.

Drill Stop Switch:Thismagneticproximity

switchismountedinsidethemachinecase

neartheSafetyButtons.Atthefullextension

ofthedrillingstroke,thecarriageinterruptsthis

switchtosignaltheendofthecuttingcycle.The

carriagereturnstotheneturalpositionandthe

clampreleasestheworkpiece.

Control Box:TheControlBoxisthesheetmetal

enclosurecontainingtheelelctricalandpneu-

maticcontrols.MountedintheControlBoxare

thepowerswitchandthepoweroutletsforthe

motors.MountedontheundersideoftheControl

Boxaretheairinlet,thePressureRegulater,the

RouterSpeedControlValve,andthesolenoid

valves.

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 9 OF 37

1.3 Manual Contents Notice

Thismanualisnotfullycomprehensive.Itmaynotconveyeverypossiblesafetyandoperational

problemthatmayarisewhileusingthismachine.Themanualwillcovermanyofthebasicand

specicsafetyproceduresneededinashopenvironment.

Allfederalandstatelawsandanyregulationshavingjurisdiction,coveringthesafety

requirementsforuseofthismachine,takeprecedenceoverthestatementsinthismanual.Users

ofthismachinemustadheretoallsuchregulations.

Mostnationalandinternationalstandardsthatmayapplytoyourmachinesandaccessories

containrequirementsformanuals.Thesechangefromtimetotimeandwillrequireconstant

monitoringtoassurethatyourproductsandmanualsareincompliance.Castleproductsandthe

informationinthismanualaretheproprietarypropertyofCastleUSAoritslicensers,andmay

notbecopied,disclosed,orusedforanypurposenotexpresslyauthorizedbytheownerthereof.

SinceCastleUSAconstantlystrivestoimproveallofitsproducts,wereservetherighttochange

thismanualandhardwarementionedthereinatanytimewithoutnotice.

CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 10 OF 37

2 Machine Safety

TheCastleTSM-22wasdesignedwithoperatorsafetyasapriority.Thismachinewascarefully

packagedforshipmentatourfactory.Uponreceiptofthemachine,inspectforshippingdamage.

ReportanydamageIMMEDIATELYtothefreightcompany,yourCastledealerandtoCastle

USA. DO NOTattempttooperatethemachineifyouobserveanyphysicaldamage.Contact

Castle USA at 800.282.8338 for instructions.

2.1 Safety Rules

TheCastleModelTSM-22PocketMachinewasdesignedwithoperatorsafetyasapriority,

whichiswhyCastlehighlyrecommendsthefollowing:

1. USECAUTIONWHENOPERATINGTHISMACHINE!Onlyskilledoperatorsshouldusethis

machine,orbewithintenfeetwhenthemachineisinoperation.

2. ReadtheOperatorManualcarefullybeforeoperating.AnOperatorManualshouldbe

attachedtothismachine.Itcontainsimportantinformationandwarningsconcerningtheuse

andoperationofthismachine.Improperuseofthismachinemayresultinseriousinjuriesto

personsandproperty.

3. Alwayswearprotectiveeyewearwhenoperatingorstandingnearanoperatingmachine.

4. Becertainthatthemachineisproperlygroundedbeforeoperatingit.

5. Keepallbodypartsawayfromthemovingpartsofthismachinewheteritisinoperationorat

rest.

6. Donotplacehandsorngersbetweentheworkpieceandtheclampornearthecuttersat

anytime.Alwaysuseasecuringdevicewhenundertakingclosework.

7. Donotwearglovesorlooseclothing(suchassweaters,jackets,orjewelry)whenoperating

orstandingnearanoperatingmachine.

8. Keeptwohandsontheworkpiecewheninitiatingapocketcycleonthismachine.

9. Beforeattemptingadjustments,maintenance,orrepair,TURN OFFthismachine,disconnect

itfromitspowersourceandairsupply.Waitforallmotiontostop.Failuretodisconnectthis

machinefromitspowersourceandairsupplyorwaitforallmotiontostopcouldresultin

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