Caple CM209WH Manual

CM209WH

Built

Combi

MW/Grill

460mm

Caple Built In Combi MW/Grill 460mm

Technical information

Caple CM209 (SS & WH) combination microwave

Features

Stainless steel or white glass

Stainless steel, black-spot feature bar handle

Stainless steel interior

Internal halogen light

11 Functions:

•light

•fan heat

•grill & fan heat

•full grill

•turbo grill

•timed defrost

•defrost by weight

•microwave

•microwave & grill

•microwave & fan

•auto settings

34 Litre capacity

6 Microwave power levels

Thermostatic grill

60 Preset cooking recipes that can be customized

Touch control timer and electronic clock

Keep Warm function if door remains closed after cooking

Express microwave programme

Audible timer

Cooking ouput

Fan cooking 1500W

Microwave cooking 900W

Grill 1500W

Accessories

Dia. 320mm glass turntable

1 Round chrome shelf

1 Chrome grid

1 Stainless steel tray

Electrical connection

Rated load 3.20kW

Fuse rating 20A

Item Part Code Description

142703120 MUFFLE

3a 12381850 MUFFLE GASKET (until 23/03/14)

3b 12382130 MUFFLE GASKET (from 24/03/14)

512111260 BACK SHIELD

612111170 TOP SHIELD

812111860 AIR CONVEYOR F45N µONDE

11 12381530 FIBERGLASS SHELL

12 12380980 FIBERGLASS REAR

13 12530000 TERMINAL BLOCK/FASTEN CABLE 16A

14 12590191 RADIAL FAN

15 12540943 SAFETY THERMOSTAT PRESET T165¢C

16 12540944 SAFETY THERMOSTAT PRESET T110¢C

20a 12590150 TANGENTIAL COOLING FAN (until 10/07/14)

20b 12590270 TANGENTIAL COOLING FAN (from 11/07/14)

24 12540960 HALOGEN RECTANGULAR LAMP SOCKET 25W 230/240V

CM209WH

- Caple built in microwave

32 12192671 LOWER PROFILE F45N STEAM BLACK

33 12112541 COUNTER FRONTAL

34 12112400 LEFT-RIGHT SIDE SHIELD

36 12111810 BOTTOM SHIELD

51 12200460 SHELF

53 12570170 CIRCULAR HEATING ELEMENT 1500W

54 12570180 GRILL HEATING ELEMENT 1500W

66 12105390 TRAY H20 INOX GN2/3 F45N

70 12380950 ADHESIVE GASKET

72 42782041 INTERACTIVE POWER BOARD MICROWAVE 11F µF45N W/COOKBOOK

80 12740600 HANDLE SENSEHAN1 MAURICE LAY

81 42713330 GLASS DOOR

83 12600280 DOOR HINGE

84 12301000 INNER DOOR

91a 12541190 NTC PROBE (until 26/07/15)

91b 12542090 NTC PROBE (from 27/07/15)

93 42715689 FRONTAL GLASS

99 12380500 RUBBER FOOT FOR HINGE

151 12323500 3rd INNER GLASS THERMO REFLECTIVE

180 12381000 DOOR GASKET

181a 12702000 ROUND SHELF H75 (until 06/10/13)

181b 42702000 ROUND SHELF H75 (from 07/10/13)

182 12380930 FLAT GLASS SWIVEL

183 12541110 TRANSFORMER

184 12541120 CAPACITOR 2100Vac 50/60Hz 1.05µF

185 12541130 FUSE CARRIER + FUSE 0.8A-5kV

186 12570160 MAGNETRON

187 12590140 GEARMOTOR

189

42710590

LABYRINTH F45N

189

42710590

LABYRINTH

F45N

Item Part Code Description

CM209WH

- Caple built in microwave

190 11380640 CAST IRON RUBBER GRILL

191 12541100 SAFETY THERMOSTAT T120¢C MAGNETRON

192 12112490 EXTERNAL BOTTOM

193 12111850 BOTTOM PROTECTION

194 12112480 COMPONENT SUPPORT

195 12192440 AIR CONVEYOR F45N MAGNETRON

196 12193250 INNER DOOR HANDLE PROFILE

273 12380920 BUSHING FOR FLAT GLASS SWIVEL

275 12782058 MICROSWITCH N/O µF45 (RIGHT)

276 12782059 MICROSWITCH N/O-N/C µF45 (LEFT)

277 12380960 MICA PROTECTION

278 12381550 FIBERGLASS DUMPING

279 12381540 RUBBER DUMPING FOR TRANSFORMER

280 12600230 SLIDING BLOCK FOR ROTATING PLATE

CM209WH

Caple built in Microwave/Grill

Service Manual

Microwave Oven Service Manual

Models CM109-CM209

This document has been published to be used for service only.

The contents are subject to change without notice

CONTENTS

1. SERVICING REQUIREMENT

1.1 HEALTH & SAFETY

1.1.1 Electrical Safet

1.1.

Good Working Practice

1.1.3 Insulation Test

1.1.4 Sheet Metal Edge

1.1.5 Microwave emissions

MEASUREMENT OF ENERGY EMISSION

1.2.1 Measurement of energ

emission

1.2.2 All repairs must be performed in such a manner that microwave energy emission is minimal.

SPECIAL TOOLS & MATERIAL

1.3.1 Tools

1.3.

Necessar

Measuring Instrument

2. TECHNICAL OVERVIE

2.1 OVEN MICROWAVE SPECIFICATION

2.1.1 Oven Weight

2.1.2 Power Rating

SERIAL PLAT

2.2.1 Location

2.2.

Model and Serial Number

COMPONENT SPECIFICATION

2.3.1 Heating Elements

2.3.

Motor

2.3.

Electric Component

2.4 SYSTEM DESCRIPTION

TEST PROCEDURE MICROWAVE CONTROL

2.6 FAULT NUMBERS

OVEN SAFETY FUTURE

2.7.1 Interlock Mechanism

2.7.2 Safety Thermostats

4. TROUBLE SHOOTING GUIDE

4.1 ERROR MESSAGE

4.2 MICROWAVE OVEN DOESN’T WORK

4.3 COOLING FAN PROBLEMS

4.4 CONVECTION FAN PROBLEMS

4.5 OVEN LIGHT PROBLEMS

4.6 DISPLAY PROBLEMS

4.7 DOOR HINGES PROBLEMS

4.8 BAD COOKING PERFORMANCE

7. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDUR

7.1 MICROWAVE OVEN REMOVAL

7.2 COOLING FAN MOTOR SUBSTITUTION

7.3 OVEN DOOR REMOVAL

7.4 CONVECTION FAN MOTOR SUBSTITUTION

7.5 RING ELEMENT SUBSTITUTION

7.6 GRILL ELEMENT SUBSTITUTION

7.7 ROTATING DISH MOTOR SUBSTITUTION

7.8 MAGNETRON SUBSTITUTION

7.9 LOCK DOOR SWITCH SUBSTITUTION

7.10 DOOR GASKET SUBSTITUTION

7.11 SAFETY THERMOSTATS SUBSTITUTION

7.12 TRANSFORMER SUBSTITUTION

7.13 CONDENSER SUBSTITUTION

7.14 TEMPERATURE PROBE SUBSTITUTION

7.15 DOOR HINGES SUBSTITUTION

7.16 DIODE SUBSTITUTION

7.17 FILTER SUBSTITUTION

7.18 ELECTRONIC CONTROL BOARD SUBSTITUTION

7.19 FUSE SUBSTITUTION

7.20 DOOR EXTERNAL GLASS SUBSTITUTION

7.21 DOOR MIDDLE GLASS SUBSTITUTION

7.22 DOOR INTERNAL LABYRINTH GLASS SUBSTITUTION

7.23 DOOR INTRENAL LABYRINTH GLASS GASKET SUBSTITUTION

7.24 GLASS CONTROL PANEL SUBSTITUTION

7.25 LIGHT BULB SUBSTITUTION

Servicing Requirements

1.1

Health & Safety

Note: When servicing the oven, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are

illustrated throughout the service information to remind service people of the health and safety issues

1.1.1 Electrical Safet

WARNING! TO AVOID ELECTRIC SHOCK!

Do not attempt to service this oven without suitable training and qualifications.

Unlike other appliances, the microwave oven is high-voltage and high-current equipment.

Though it is free from danger in ordinary use, extreme care should be taken during repair.

BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.

For about 60 seconds after the oven stops, an electric charge remains in the high voltage capacitor. When replacing or checking, you must wait to permit

the capacitor discarding.

Ensure the main power has been disconnected before servicing any part of the oven. If the power is required to be on for electrical fault finding, then

extreme care should be taken not to make contact with electrical components other than with testing probes.

Ensure the oven is turned off when removing any electrical component or connection.

1.1.

Good Working Practices

Ensure the work areas are kept tidy and free of hazards while servicing the oven. On completion of the servicing, ensure the oven and work areas are left

clean and tidy.

1.1.

Insulation Test

Megger test to check insulation.

1.1.

Sheet Metal Edges