CAME FROG series Manual de usuario

FROG SERIES

IN-GROUND OPERATOR FOR SWING GATES

INSTALLATION MANUAL

FROG J

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

4.1 Gate Operator

4 Description

2.1 Intended use

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

2 Intended use and application

The FROG-J operator is designed to automate swing gates used in residential or condominium settings.

The use of this product for purposes other than those described above and installation executed in a manner other than

as instructed in this technical manual are prohibited.

3 Reference Standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

2.2 Application

This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations.

Guaranteed 24 months if not tampered with.

The main component parts of the operator are a foundation casing, a release group, a gearmotor and a transmission arm.

The foundation casing is made of 1.5 mm thick ABS plastic on the sides and of 4mm galvanised steel on the bottom plate. Inside

is housed the release group with custom key for manually releasing the operator. The gearmotor, is made of cast aluminium in

which works an irreversible, gear-ratio and, endless screw and helical crown system.

4.2 Technical features

FROG J

Control board power supply: 230 A.C. 50/60Hz

Motor power supply: 24V D.C. 50/60Hz

Max draw: 10 A

Nominal voltage: 240W

Max Torque.: 260N

Opening time (90°): 15 s

Gear ratio: 1/1396,5

Duty cycle: Intensive use

Protection Rating: IP67

Weight: .. kg

Insulation rating:

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For intensive use and condominiums: max weight of the gate 200kg, and max length 1.8m.

The company: CAME Cancelli Automatici s.p.a. is ISO 9001:2000 quality certified; is has also obtained the ISO 14001 environ-

mental safeguarding certification. Came engineers and manufactures all of its products in Italy.

This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

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4.4 Dimensions

4.3 Description of parts

FROG J OPERATO

1) Gate pin-housing ring

2) Gearmotor pin-housing ring

3) Gearmotor mobile ring

4) Endstop adjustment set screw

5) Release group

6) Cover

7) Operator

8) In-ground case

9) Custom key for release

group

(mm)

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and com-

pliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the

installer.

5.2 Tools and materials

5 Installation

Before installing, do the following:

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off)

power supply.

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

• Fit tubing to drain away any water leaks which may cause oxidation.

• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra

insulation as compared to the other conductive parts inside;

• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving

parts.

• Make sure there is a mechanical stop for opening and closing.

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis

of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.

For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power

draw and distances.When connecting products that are not specified in this manual, please follow the documentation provided

with said products.

5.3 Cable list and minimum thickness

Connections Type of cable Length of cable 1 < 10 m L. of cable 10 < 20 m L. of cable 20 < 30 m

Control panel power supply 230 3F

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm23G x 2,5 mm23G x 4 mm2

Motor power supply 24V 3 x 1 mm23 x 1,5 mm23 x 2,5 mm2

flashing lamp 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

Accessories power supply 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Control and safety devices 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

Antenna connection RG58 max. 10 m

1) FROG-J unit

2) Control panel

3) Custom key release

4) Shunt box for connecting the gearmotor

5) Reception antenna

6) Flashing light

7) Selector switch

8) Photocells

9) Electric cable junction box

10) Drainage pit

11) Mechanical gate stops

310

5.4 Standard installation

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

The following illustrations are only examples, given that the space available for anchoring the operator and accessories

may vary from gate to gate. It is up to the installer, thus, to choose the most suitable solution.

N.B: illustration view: left side, inside view.

- To facilitate insertion of the in-ground casing, remove the

gate and lower hinges. Dig a pit to house the foundation

casing, set up the shunt boxes and corrugated plastic

conduits for connections coming from the junction box and

the drainage tube.

N.B.: the number of tubes depends on the type of installation

and accessories it will support.

5.5 Preparing for the foundation casing

- Level the foundation casing with the ground and position the its stufﬁng box so that

it is perfectly aligned with the gate’s top hinge.

Leave to set for at least 24 hours.

- Fill the pit with cement and sink the foundation

casing, while making sure that the corrugated

plastic tubes and drainage tubes pass through

their apposite holes.

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ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

- Insert the releases into the in-ground box and anchor them using the

supplied screws.

- Assemble the transmission arm with the pin-housing ring to the stufﬁng box, anchor them using the (M6x16) set screws and nuts.

Warning: the threaded holes for inserting the (m10x90) adjustment set screw of the gate pin-housing ring is to be positioned

opposite the threaded hole of the gearmotor pin-housing ring.posizionato dalla parte opposta al foro ﬁlettato del braccio mobile del

motoriduttore.

5.6 Installing the unit

N.B.: view of illustrations: outer side (to simplify the description of the moun-

ting phases)

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Note: for the right side gearmotor, assemble the gate pin with the pin-housing ring so that is symmetrical to the left side one,

see illustration.

Illustration for mounting

the left gearmotor

Illustration for mounting

the right gearmotor

Threaded hole

Gate pin-

housing ring

Transmission

arm

Set screw

M6x16

Nut

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

- Attach the gearmotor to the gate pin-housing ring. Turn the adjustment set screw and the nut at the opposite end – without

tightening it completely.

- Insert the gearmotor into the in-ground box and anchor it using bolts and

washers.

N.B.: Place the gearmotor’s pin-housing ring exactly below that of the gate

pin and facing the same direction.

- Mount the gate leaf by only inserting the top hinge. Check that the gate leaf opens and

closes easily. Bolt into place using the proper bolts or carefully weld the gate leaf to the

transmission arm.

UNI 5739

M10x25

Gearmotor pin-

housing ring

Set screw M10x90 Nut M10

Gate pin-housing ring

WasherØ10x20

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

-Set the lever of the release group to the gearmotor.

5.7 Adjusting the mechanical endstops

Closing set screw for left

gearmotor

Procedure for adjusting the opening: follow the same steps used in adjusting the closing.

- Before tightening the set screws to adjust the opening and closing of the gate, release the gearmotors (see paragraph for

manual releasing).

Procedure for adjusting the closing: turn the M10x90 (1) set screw clockwise or counter clockwise; lock the nut so that it is

opposite the thread (2).

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SX DX

Closing set screw for right

gearmotor

Opening set screw for right

gearmotor

Opening set screw for left

gearmotor

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

- After making the necessary adjustments and electrical connections (see following chapter), place the cover onto the box

and screw it down using the supplied cylinder-head screws.

5.7 Manual release of the gearmotor

- Lift the cover to the release group, insert and turn the key.Turn the release handle clockwise.

- Close the door before manually moving the gate.

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Ø4,8x19

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