Burkert Type 2000 Manual de usuario
Quickstart
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Type 2000
2/2-Way Angle Seat Valve
2/2-Wege Schrägsitzventil
Vanne à siège incliné 2/2 voies
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 201 - 2017
Operating Instructions 1706/0_EU-EN_008 / Original DE
3
Quickstart
1 QUICKSTART ..................................................................................................3
2 SYMBOLS .........................................................................................................3
3 INTENDED USE .............................................................................................4
4 BASIC SAFETY INSTRUCTIONS ..........................................................4
5 CONTACT ADDRESSES ...........................................................................5
6 TECHNICAL DATA ........................................................................................5
7 ASSEMBLY .......................................................................................................7
8 START-UP .........................................................................................................9
9 DISASSEMBLY ............................................................................................ 10
10 TRANSPORTATION, STORAGE, DISPOSAL ................................10
If you have any questions, contact your Bürkert sales office.
2 SYMBOLS
Warning to prevent death or serious injuries:
DANGER!
Warns of an immediate danger!
WARNING!
Warns of a potentially dangerous situation!
Warning to prevent moderate or minor injuries:
CAUTION!
Warns of a possible danger!
NOTE!
Warns of damage to property!
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶designates instructions for risk prevention.
→designates a procedure which you must carry out.
1 QUICKSTART
The quickstart comprises important information.
▶Carefully read the quickstart and observe any safety information.
▶The quickstart must be available to every user.
▶The liability and warranty for Type 2000 do not apply if the quick-
start instructions are not observed.
The quickstart illustrates the installation and commissioning of the
equipment by way of example. A detailed description of the equipment
can be found in the operating instructions for Type 2000 on the Internet
at: www.burkert.com
english
Type 2000
4
Intended use
3 INTENDED USE
Incorrect use of the Type 2000 can be dangerous to people,
nearby equipment and the environment.
Angle seat valve Type 2000 is designed to control the flow-rate of
liquid and gaseous media.
▶In the potentially explosion-risk area the type 2000 may be used
only according to the specification on the separate Ex type
label. For use observe the additional information enclosed with
the device together with safety instructions for the explosion-risk
area.
▶Devices without a separate Ex type label may not be used in a
potentially explosive area.
▶Observe the permitted application conditions for using the
equipment.
▶Operate only when in perfect condition and pay attention to cor-
rect storage, transportation, installation and operation.
▶Only supply fluids into the media connections that are specified
in section “6 Technical data”.
▶Do not make any internal or external changes to Type 2000.
▶Only trained technicians may perform installation and mainte-
nance work.
▶After an interruption in the power supply, ensure that the pro-
cess is restarted in a controlled manner.
▶Do not use in vibration-prone areas.
▶Do not apply a mechanical load to the device.
▶Observe the general regulations of technology.
3.2 Restrictions
If exporting the system/device, observe any existing restrictions.
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations – the operator is responsible for observing
these regulations, also with reference to the installation personnel.
Danger – high pressure!
▶Turn off the pressure and vent the lines before loosening lines
or valves.
Risk of electric shock!
▶Before reaching into the device or the equipment, switch off the
power supply and secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
Risk of burns!
The surface of the equipment can become hot during long-term
operation.
▶Do not touch Type 2000 with bare hands.
To prevent injuries/damage:
▶Secure system/equipment from unintentional activation.
english
Type 2000
5
Contact addresses
5 CONTACT ADDRESSES
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
74653 Ingelfingen
Germany
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
Email: [email protected]
International
Contact addresses can be found on the Internet at: www.burkert.com
6 TECHNICAL DATA
6.1 Conformity
The Type 2000 is compliant with the EC Directives according to the
EC Declaration of Conformity.
6.2 Standards
Refer to the EC type approval test certificate and/or the EC Decla-
ration of conformity for the applicable standards verifying conformity
with the EC directives.
6.3 General technical data
Control medium: neutral gases, air
Flow media: water, alcohols, oils, fuels, hydraulic liquid,
saline solutions, lyes, organic solvents, steam
Materials and connections: see data sheet
Installation position: defined by the user, preferably with actuator
facing up
6.4 Control function
A
P
A
Closed by spring force in rest position
B
P
A
Opened by spring force in rest position
I
P
A
Actuating function via reciprocal pressurization
english
Type 2000
6
Technical data
6.5 Type label
Flow 1 2
2000 A 50,0 NBR RG
Made in Germany
00182076 W1X LU
G 2 P
med 16 bar
Pilot 1,6 - 10 bar
R"R": ModelType
Control pressure
Control function
Identification number
Direction of flow Orifice
Sealing material
Body material
Nominal pressure
Connection type
6.6 Application conditions
Actuator
size [mm]
Actuator
material
Temperature rang
Medium
(with PTFE seal) Ambient temper-
ature 1)
40 – 63 PA -10 to see below -10 to see below
80 – 125 PA -10 to +180°C -10 to +60°C
40 – 80 PPS -10 to +180°C +5 to +140°C
125 PPS -10 to +180°C +5 to +90°C 2)
1) Including the pilot valve, the max. ambient temperature is +55°C.
2) Briefly up to a maximum of 140°C.
Medium tem-
perature [°C]
Ambient
temperature
[°C]
100 120 140 160 180 200
70
60
50
40
30
20
∅ 63
∅ 50
∅ 40
6.6.1 Pressure ranges
Maximum pilot pressure of Type 2000:
Actuator
material Actuator size [mm] Max. pilot pressure
[bar]
PA 40 - 80 10
125 7
PPS 40 - 80 10
125 7
Minimum pilot pressure: flow below the seat
(medium flow against the closing direction of the valve)
Required minimum pilot pressure Pmin with control function A:
Actuator size [mm] 40 50 63 80 100 125
Pmin [bar] 4.0 3.9 4.5 5.0 4.4 3.2
The required minimum pilot pressure Pmin with control function B and I
(flow below the seat) is dependent on the pressure of the medium 3).
Minimum pilot pressure: flow above the seat
(medium flow with the closing direction of the valve)
The required minimum pilot pressure Pmin with control function A
(flow above the seat) is dependent on the pressure of the medium 3).
3) The pressure diagrams are in the operating
instructions on the Internet: www.burkert.com
english
Type 2000
7
Assembly
7 ASSEMBLY
DANGER!
Risk of injury from high pressure in the system.
▶Before loosening lines or valves, turn off the pressure and vent
the lines.
Preparatory work
→Observe flow direction (see type label).
→Clean pipelines (sealing material, swarf, etc.).
Devices with welded body
Remove the actuator from the valve body:
→Clamp the valve body into a holding fixture.
NOTE!
Damage to the seat seal or the seat contour!
→Open the valve for control functions A and I: Pressurize the
lower pilot air port with compressed air (5 bar).
→Place a suitable open-end wrench on the wrench flat of the nipple.
→Unscrew the actuator off the valve body.
Devices with threaded body:
→Only disassemble the actuator if required by the customer.
7.1 Installation
WARNING!
Risk of injury from improper installation!
Damaged parts or incorrect tightening torques can cause leaks on
the equipment.
▶Use an open-end wrench for the assembly.
▶Observe the tightening torque (see torque table).
Devices with approval in accordance with DIN EN 161
In accordance with DIN EN 161 "Automatic Shut-off Valves for Gas
Burners and Gas Appliances", a strainer must be installed upstream
of the valve to prevent a 1 mm test pin from penetrating.
7.1.1 Installing the body
Welded body:
→Weld valve body in pipeline system.
Other body designs:
→Connect body to pipeline.
7.1.2 Installing the actuator (welded body)
→Check graphite seal and, if required, replace. Fully remove any
residue when replacing the seal.
WARNING!
Danger due to lubricants that contaminate the medium!
In oxygen applications there is a risk of an explosion!
▶Only use approved lubricants for specific applications, such as
oxygen or analytical applications.
english
Type 2000
8
Assembly
→Lubricate the nipple thread before reinstalling the actuator
(e.g. with Klüberpaste UH1 96-402 produced by Klüber).
Graphite seal
NOTE!
Damage to the seat seal or the seat contour!
→Open the valve for control functions A and I: Pressurize the
lower pilot air port with compressed air (5 bar).
→Observe the tightening torque when screwing the actuator into
the valve body (see table).
Orifice (DN) 15 20 25 32-40 50-65
Tightening torque ± 3 [Nm] 45 50 60 65 70
7.2 Rotating the actuator
The actuator can be rotated infinitely by 360°.
→Clamp the valve body into a holding fixture (if necessary).
NOTE!
Damage to the seat seal or the seat contour!
→Open the valve for control functions A and I: Pressurize the
lower pilot air port with compressed air (5 bar).
→Using a suitable open-end wrench, counter the wrench flat on
the nipple.
→Place a suitable open-end wrench on the hexagonal bolt of the
actuator.
WARNING!
Risk of injury from discharge of medium and release of pressure!
If the direction of rotation is wrong, the body interface may become
detached.
▶Turn the actuator in a clockwise direction (as seen from above).
Open-end wrench for
securing the nipple
Open-end wrench
for rotating the
actuator
7.3 Connecting the control medium
DANGER!
Risk of injury from high pressure in the system!
▶Turn off the pressure and vent the lines before loosening lines or
valves.
WARNING!
Risk of injury from unsuitable hoses!
▶Use only hoses which are authorized for the indicated pressure
and temperature range.
▶Observe the data sheet specifications from the hose
manufacturers.
The actuator can be rotated infinitely by 360°. See section
“7.2 Rotating the actuator”.
english
Type 2000
9
Start-Up
Control air hose: Use size 1/4" or 1/8" (actuator ø 40 mm) control
air hoses.
Control
function Pilot air port
Top
Bottom
Pilot air
port
Top Bottom
A
B
I
Closes Opens
the valve
Aggressive environment: discharge free pilot air ports via a
hose into a neutral atmosphere.
8 START-UP
▶Observe the type label specifications and information on
pressure and temperature values in section “6 Technical
data”.
8.1 Control pressure
WARNING!
For control function I – Danger if control pressure fails!
If the pressure fails, no defined position is reached.
▶For a controlled restart, initially pressurize the equipment with
control pressure and then connect the medium.
→Set the control pressure according to the type label specifica-
tions (section “6”) and flow direction (section “8.2” and “8.3”).
8.2 Flow above the seat
Control function A, CFA: closes by spring force with the medium flow.
The medium pressure supports the closure and seal of the valve seat.
The valve is opened by the control pressure.
WARNING!
Risk of injury due to water hammer!
A closing shock can cause lines and the equipment to burst.
▶Only use valves with the flow above the seat for gaseous media.
To ensure complete opening, the minimum control pressure
must be used!
english
Type 2000
10
Disassembly
8.3 Flow below the seat
Control function A, CFA: closes by spring force against the medium flow.
Control function B, CFB: closes with the control pressure against the
medium flow. The medium pressure supports the opening of the valve.
CFA/CFI CFB/CFI
Flow below the seat (closing
against the medium)
Flow above the seat (closing
with the medium)
CFA
WARNING!
Seat leaks caused by the minimum control pressure being too
low (on CFB and CFI) or the medium pressure being too high!
▶Observe the minimum control pressure and medium pressure
(see “6.6.1 Pressure ranges”).
8.4 Maintenance work
→Complete a visual inspection of the equipment once a year. Shorter
maintenance intervals may be recommended depending on the
operating conditions.
Wear parts: seals and swivel plate.
→In the event of a leak, replace the relevant wear part.
The maintenance and repair instructions are available on the
Internet: www.burkert.com
9 DISASSEMBLY
DANGER!
Risk of injury from discharge of medium and pressure!
It is dangerous to remove a device which is under pressure due to
the sudden release of pressure or discharge of medium.
▶Before removing a device, switch off the pressure and vent the lines.
Procedure:
→Loosen pneumatic connection.
→Remove device.
10 TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Transport and storage damage!
▶Protect the device against moisture and dirt in shock-resistant
packaging during transportation and storage.
▶Permitted storage temperature: -20 – +65°C.
Damage to the environment caused by device components
contaminated with media.
▶Ensure the device and packaging are disposed of in an environ-
mentally sound manner!
english
Type 2000
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10
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