Burkert 6518 Manual de usuario

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 6518, 6519

3/2, 5/2 or 5/3 way solenoid valve

3/2-, 5/2- bzw. 5/3-Wege-Magnetventil

Électrovanne 3/2, 5/2 ou 5/3 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2302/18_EU-ML_00803287 / Original DE

Type6518, 6519

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Symbols....................................................................... 4

1.2 Denitionofterms ....................................................... 4

2 INTENDED USE .................................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL NOTES................................................................. 6

4.1 Contact address.......................................................... 6

4.2 Warranty ...................................................................... 6

4.3 InformationontheInternet.......................................... 6

5 PRODUCT DESCRIPTION .................................................... 7

5.1 Ports ............................................................................ 7

5.2 Assembly..................................................................... 7

5.3 Manual override........................................................... 9

5.4 Circuitfunctions .......................................................... 9

5.5 Flowrestrictionfunction ............................................ 10

5.6 Standards and directives........................................... 11

5.7 Productidentication ................................................ 12

6 TECHNICAL DATA............................................................... 13

6.1 Operating conditions................................................. 13

6.2 Electrical data............................................................ 14

6.3 Pneumatic data ......................................................... 14

6.4 Materials.................................................................... 14

7 INSTALLATION .................................................................... 15

7.1 Attachdevice............................................................. 15

7.2 Connecting device pneumatically ............................. 15

7.3 Electricallyconnectingthedevice............................. 17

7.4 Rotatethesolenoid ................................................... 18

8 MAINTENANCE................................................................... 19

8.1 Maintenance work..................................................... 19

8.2 Faults ......................................................................... 19

8.3 Install pilot control..................................................... 19

9 ACCESSORIES AND SPARE PARTS.................................. 20

9.1 Accessories............................................................... 20

9.2 Spare parts................................................................ 20

10 TRANSPORTATION, STORAGE, DISPOSAL ...................... 22

Table of Contents

Type6518, 6519

english

Operating instructions

Type6518, 6519

1 OPERATING INSTRUCTIONS

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keeptheseinstructionsreadytohandattheoperatingsite.

Important safety information.

▶Readtheseinstructionscarefully.

▶Aboveall,observethesafetyinstructions, intendeduseand

usage conditions.

▶Personswhoworkonthedevicemustreadandunderstand

theseinstructions.

1.1 Symbols

DANGER

Warning of an immediate danger.

▶Failuretocomplywillresultindeathorseriousinjury.

WARNING

Warns of a potential danger.

▶Failuretoobservethesewarningsmayresultinseriousinjuries

ordeath.

CAUTION

Warns of a potential hazard.

▶Failuretocomplywiththeseinstructionsmayresultinmoder-

ateorminorinjury.

NOTE

Warns of damage.

Important tips and recommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

Highlightsinstructionstoavoidadanger.

Highlightsaprocedurewhichyoumustcarryout.

1.2 Denition of terms

Term Denition for these instructions

Device Type 6518 3/2-way solenoid valve or

Type 6519 3/2, 5/2 and 5/3-way solenoid valve

english

Intended use

Type6518, 6519

2 INTENDED USE

Unauthorised use of the Type6518 and 6519 solenoid valve

may be dangerous to people, nearby equipment and the

environment.

▶Thedeviceservesexclusivelyasa3/2,5/2or5/3-waysolenoid

valveforthemediathatispermittedbasedonthedatasheetfor

thecorrespondingtype.

▶With a properly connected and assembled cable plug, e.g.

BürkertType2518,thedevicecomplieswithdegreeofpro-

tectionIP65inaccordancewithDINEN60529/IEC60529.

▶Inpotentiallyexplosiveenvironments,thedevicemustonlybe

usedinaccordancewiththespecicationsontheseparateEx

typelabel.Theadditionalinformationandsafetyinstructions

relatingtoExareasenclosedwiththedevicemustbeadhered

towhendeployingthedevice.

▶DeviceswithoutaseparateExtypelabelmustnotbeusedin

thepotentiallyexplosiveatmosphere.

▶Whenusingthe device,observetheauthoriseddata, andthe

operatingandusageconditionsspeciedinthecontractdocu-

ments,thedatasheetandtheoperatinginstructions.

▶Prerequisitesforsafeandtrouble-freeoperationinclude

correcttransport,storageandinstallationaswellascareful

operation and maintenance.

▶Usethedeviceonlyasintended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonottakeintoaccountanyunforeseen

circumstancesoreventsthatoccurduringinstallation,operation

and maintenance. The operator is responsible for observing

the location-specic safety regulations, also with reference to

personnel.

Risk of injury due to high pressure and escaping medium.

▶Switchothepressurebeforeworkingonthedeviceorsystem.

Ventoremptythelines.

Risk of injury from electric shock.

▶Switchothepowersupplybeforeworkingonthedeviceor

system. Secure it against reactivation.

▶Observetheapplicableaccidentpreventionandsafetyregu-

lationsforelectricaldevices.

Risk of burns or re from hot device surfaces due to longer

duty cycles.

▶Onlytouchthedevicewhenwearingprotectivegloves.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media.

Risk of injury from malfunctioning valves with alternating current

(AC).

Aseizedcorecausesthecoiltooverheat,whichleadstofunctional

failure.

▶Checktheworkingprocessforproperfunction.

english

General notes

Type6518, 6519

General hazardous situations.

Topreventinjuries,observethefollowing:

▶Observethegeneralrulesoftechnology.

▶Neveradjustthescrewssecuredinred.

▶Usethedeviceonlywhenitisinperfectconditionandin

accordancewiththeoperatinginstructions.

▶Securethedeviceorsystemtopreventunintentionalactivation.

▶Afteraninterruptioninthepowersupply,ensurethatthepro-

cess is restarted in a controlled manner.

▶Donotmodifythedevice.

▶Donotmechanicallyloadthedevice.

▶Onlytrainedtechniciansmayperforminstallation andmain-

tenance work.

▶Installthedeviceaccordingtotheregulationsapplicableinthe

respective country.

4 GENERAL NOTES

4.1 Contact address

Germany

Bürkert Fluid Control Systems

Sales Centre

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel.+49(0)7940-10-91111

Fax+49(0)7940-10-91448

Email:[email protected]

International

Thecontactaddressescanbefoundonthebackpagesofthe

printed operating instructions.

Theyarealsoavailableonlineat:country.burkert.com

4.2 Warranty

Apreconditionforthewarrantyisthatthedeviceisusedas

intendedinconsiderationofthespeciedusageconditions.

4.3 Information on the Internet

OperatinginstructionsanddatasheetsfortheBürkertproducts

canbefoundontheinternetat:country.burkert.com

english

Product description

Type6518, 6519

5 PRODUCT DESCRIPTION

Thesolenoidvalvescanbeusedindividuallyonblocksoronvalve

islandsandcanbemountedonthemodularpneumaticbaserail

in valve blocks.

Types6518and6519consistof:

• a pilot control

• valvebodywithdiaphragmandvalveseatseals(3/2and

5/2-wayvalve)orslide(5/3-wayvalve)

5.1 Ports

Allportsaremarkedwithnumbersonthevalvebody.Themeaning

ofthenumbersisthesameforeachvariant.

Number Meaning

1 Pressure port

2 and 4 Working port

3 and 5 Exhaustport

12 and 14 Pilot pressure port

5.2 Assembly

5.2.1 3/2 or 5/2-way valve

Fig. 1: Valve assembly 3/2 or 5/2-way valve

Item Description

1 Pilot control

2Manualoverride(seeChapter„5.3“)

3 Pilot pressure port

4 Working port

english

Product description

Type6518, 6519

5.2.2 5/3 or 5/2-way pulse valve

Fig. 2: Valve assembly 5/3 or 5/2-way pulse valve

Item Description

1 Pilot control

2 Cable plug

3Exhaustport

4 Pressure port

5Exhaustport

Pulse-controlledsolenoidvalvesworkwithtwocoilsthatare

switchedalternatingly.

5.2.3 NAMUR 3/2 or 5/2-way valve

Fig. 3: Valve assembly 3/2 or 5/2-way valve, NAMUR

Item Description

1 Pilot control

2Valvefunction

3Exhaustport

4 Removable plate

5Exhaustport

english

Product description

Type6518, 6519

5.3 Manual override

Onlypressthemanualoverridewhenthepoweriso.

→Tooverridethevalvemanually,pressthemanualoverrideand

turn it 90° clockwise until it stops.

5.4 Circuit functions

2(A)

1(P) 3(R)

C, 3/2-way valve (*for vacuum 1),

with auxiliary pilot air)

Inidleposition,pressureport1(P/NC)

closed,workingport2 (A/OUT)open

afterport3(R/NO).

2(A)

1(P) 3(R)

*Vacuum,withauxiliary

pilot air

2(B)

1(P) 3(R)

D, 3/2-way valve

Inidleposition,pressureport1(P/NO)

opeafterworkingport2(B/OUT),port

3(R/NC)closed.

4 2

H, 5/2-way valve

Inidleposition,pressureport1(P)

openafterworkingport2(A),working

port4(B)openafteroutlet5(S),

outlet3(R)closed.

4 2

513

Z, 5/2-way valve

Pulse valve (with2solenoids)

14 12

4 2

5 1 3

L, 5/3-way valve

Inthecentreposition,allconnections

are closed. Pressure port at 1. Working

portsat4and2.Venttheworkingports

after5and/or3.

4 2

5 1 3

N, 5/3-way valve

Inthemiddleposition,pressureport1

(P)closed,bothworkingports2(A)and

4(B)openafteroutlet3(R)and/or5(S).

14 12

4 2

513

W, 3/2-way valve

Inidleposition,pressureport1(P/NC)

closed,workingport2 (A/OUT)open

afterport3(R/NO).

1) Connect the vacuum generator to port 1.

english

Product description

Type6518, 6519

5.5 Flow restriction function

Type6518and6519havetheoptiontorestricttheowofexhaust

airtoexhaustportsRandS.Thetravelspeedoftheconnectedactu-

atorsisreduced(processvalves,cylindersetc.)withthisfunction.

Theowrestrictionfunctioncaneitherbeobtainedusingtheacces-

sories available from Bürkert, or using standard ow restrictors

suitedtotheprocessenvironment.Theowrestrictorismounted

onthethreadedconnectionofthebody(port3;5)forthispurpose.

The following accessory is available for devices with NAMUR

interfacetoperformtheowrestrictionfunction:

• NAMURowrestrictorplate3/2-way(ID907217)

• NAMURowrestrictorplate5/2-wayand5/3-way(ID907218)

• NAMURturningplate(ID907216)

5.5.1 NAMUR ow restrictor plate 3/2-way

ThisowrestrictorplatecanbeusedforthefollowingType6519

devices in order to controlthe drive-in/drive-out speeds at the

processvalve/cylinderindependentlyofeachother:

• 5/2-wayNAMURremovableplateto3/2-wayposition(see

Chapter„5.2.3“)

2/1

3/1

2/2

3/1

2/2

3/2

Fig. 4: NAMUR ow restrictor plate with label, 3/2-way

english

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