Brother BAS-401 Manual

Upper thread breaks

•Upper thread is not threaded correctly

oCorrectly thread the machine

•Upper thread tension is to tight

oReduce upper thread tension

•Needle is not installed correctly

oInstall needle correctly

•Needle is bent or worn

oReplace the needle

•Presser foot height is incorrect

oAdjust presser foot height to thickness of material

•Presser foot has nicks or burrs on it

oReplace presser foot

•Needle is hitting the needle plate

oReposition needle plate

•Presser foot is not correctly positioned to the needle plate

oAlign presser foot to hole in the needle plate

•Rotary hook is dirty or needs to be oiled

oClean and oil rotary hook

•Rotary hook over oiled

oClean excess oil from rotary hook

•Needle bar(s) over oiled

oClean excess oil from needle bar(s)

•Bobbin thread is not wound correctly

oReplace bobbin

•Bobbin case is damaged

oChange bobbin case

•Scratches on the sliding surface of the rotary hook

oSmooth scratches or replace rotary hook

•Poor quality thread

oReplace thread

•Fabric is not taut in the hoop

oRe-hoop garment

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For Technical Assistance Please Call Toll Free 1-877-4BROTHER

•Wrong type of backing

oUse the correct backing for garment

•Design contains many small stitches of .2 mm or less

oModify design to eliminate stitches of .2mm or less

•Too much density in design

oReduce density in design

•The area around the hole in the needle plate is damaged

oReplace needle plate

•Rotary hook is out of time

oRe-time rotary hook

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