Brother GTX Series Manual de usuario

> A reference guide for all GTX pro users

COOK

BOOK

Dealer v01

Mandatory Temperature & Humidity Requirements

ENVIRONMENTAL CONDITIONS

Required to keep your warranty! Temperature & Humidity are recorded in the Log ﬁle!

OKOK

MENUMENU

Go to the menu: Maintenance > Temperature/Humidity info >

> Don’t forget that you have to deﬁne a surface of 14 X 16 inches [35 X 40 cm] with your Pre-Treatment

machine to weight the amount of spray, with a scale, after applying the Pre-Treatment liquid on a T-shirt!

> For example, on a Schulze PTM, you should enter a lenght of 36 cm and the full width of 4 nozzles will be

40 cm! And then, calibrate the PT machine to spray 30 g on the garment!

> This mixing ratio might vary due to the type of garment which is used. Use your experience!

PRE-TREATMENT RATIO & QUANTITY

> If temperature is too cold, printer will switch automatically to Low-Temp Mode and reduce the SPEED!

> If humidity too low, please install a HUMIDIFIER!

HEAT PRESS SETTINGS FOR PRE-TREATMENT DRYING

HEAT PRESS & TUNNEL DRYER SETTINGS FOR INK CURING

VERY IMPORTANT RULE

The Brother GTX pro should A LWAY S be left with Power ON

NEVER shut OFF the printer except if requested by the display message only!

Power is requested to perform the needed recirculation of the inks every day.

POWER

NEVER POWER OFF THE PRINTER!

Use Silicon Sheet on the heat press to cover the Pre-treatment and clean the surface every 5 T-shirts min.!

Check the REAL Temperature with a Probe or with Strips to be sure that you are safe for the washability!

For 1 Minute

1’

15 cm

5 cm

SHAKING

5 cm

1 Minute

For 1 Minute

1’

15 cm

5 cm

SHAKING

5 cm

1 Minute

PRE-TREATMENT RATIO & QUANTITY

DAILY AGITATION OF WHITE INK

POUCH REPLACEMENT - VERY IMPORTANT PROCESS!

Open the cartridge's lid on a ﬂat surface and remove the empty pouch.

Unpack carefully a new ink pouch from its shipping carton.

Push the green tip end of the ink pouch into the cartridge until it clicks into place.

Straighten the ink pouch to align it with the gutter of the lid of cartridge, and

mount in position inside the metal spring by pulling it with your hand.

If the edge of the ink pouch is bent or undulating signiﬁcantly, make it straight and

ﬂat with your hand to avoid wrinkles.

Place the pouch in a straight alignment with the cartridge. Align lines with each other!

Close the lid, verify if the spring is rolling to the front. Place the cartridge at around

45° and push on the 2 upper metallic latches to add a bit more tension on the ink

pouch. Double-check that you have not generated some wrinkles again !

Clean the outside of the green tip end that goes in contact with needle inside printer.

Attach a shelf life sticker included with ink pouch onto the front of the cartridge.

Perform the procedure shown below if the message "Remove the white ink

cartridge and shake it" is displayed before starting printing operation.

Take out the white ink cartridge from

the printer.

Shake the cartridge horizontaly 100

times side by side to stir the white ink.

At a ink level of approximately 15 cm,

shake the cartridge with cover open and

with the ink pouch slightly unwinded, to

make the ink easier to stir.

OKOK

MENUMENU

> Repeat the same process on the other white ink cartridge! On the operation panel, press and the White

Ink reﬁlling will be performed automatically by the printer!

> If you are not trying to avoid wrinkles like explained above, you could get the errors 2084 & 2085

displaying: "Winding-up Failure"

BEST PRACTICE FOR PRINTING > A MUST!

ADJUSTING THE HEIGHT OF THE PLATEN

NEW "PLATEN TOO LOW" SENSORS

To adjust the platen height, loosen the Platen Fixing

Lever and move the Platen Height Adjustment Lever

. to a lower position.

Re-tighten the Platen Fixing Lever if you are happy with

new distance. Flaten down all the wrinkles of the fabric.

To check if new textile is not detected by the sensor,

push the button and repeat the process if needed!

If you need to go down further more, remove 1 or 2 col-

lars, loosen the knob and push down the platen bearing

by 1 or 2 steps.

Reattach everything and tighten again the Platen Fixing Lever

>ALWAYS KEEP THE CLOSEST DISTANCE BETWEEN THE PRINTHEADS AND THE SURFACE OF THE GARMENT!

IT IS VERY IMPORTANT FOR THE LONG LIFE OF YOUR PRINTER!

To provide an optimum printing image quality when a thicker textile is used, you

need to adjust the platen's height related to the thickness of the textile.

> Don't forget to bring back the platen to the Aposition after printing on thicker material!

> If you have to print above hem and seams, go for UNI-directional printing to keep quality!

> Always leave the knob tighten after changing position!

S/N: M9933069

Firm Ver 1.32.0002 Prints: 770

15/01/2021 10:39:15

S/N: M9933069

Firm Ver 1.32.0002 Prints: 771

15/01/2021 10:41:07

DAILY MAINTENANCE

OKOK

MENUMENU

Repeat the same procedure to perform a nozzle test of the White printhead

Menu > Test Print > Nozzle Check White > to check White on a black paper sheet or inkjet plastic sheet

> HOW TO DO A PRINTHEAD CLEANING?

> HOW TO DO A NOZZLE TEST ?

You have to print a nozzle test for White & CMYK every morning before using the

printer. It is the only way to know the status of the nozzles in the machine!

NOZZLE TEST

If only a few nozzles are missing, select Head Cleaning >Powerful Cleaning and select PH + OK

If more than 10 nozzles, select Head Cleaning >Super Cleaning and select PH + OK

> If not all nozzles are ﬁring, start a Head Cleaning to open the closed nozzles!

OKOK

MENUMENU

Always place the Platen at level A

Menu > Test Print > Nozzle Check CMYK > to check colors on a white paper sheet

TO BE DONE EVERY WORKING DAY

> Perform a new Nozzle Test to check the result and redo if ALL nozzles are NOT ﬁring!

days

WEEKLY MAINTENANCE

Suction Cap & Exhaust Cleaning

TO BE DONE EVERY WEEK

To achieve a good weekly maintenance you will have to do the following actions:

The black silicon lips of the two cappings should be cleaned with the NEW Cleaning

Stick Tdipped in Cleaning Solution.

It is necessary to remove the build-up of the remaining ink staying on the edges of

the cappings. It will prevent air leakage and keep the good suction of the pumps!

Be careful not to touch the foam! Keep it ﬂat!

Exhaust Cleaning Direction to cleanSuction Cap Cleaning

+ Nozzle Guards Cleaning

+ Exhaust Cleaning

+ Wiper Cleaning

+ Suction Cap Cleaning

WEEKLY MAINTENANCE

The four extrusion lances [see in the blue circle] and the 2 holes

sitting on the side of the capping at the Exhaust position

need also to be cleaned and free of dried ink.

Always clean ﬁrst the hole at the front and go backward

while cleaning the lances and ﬁnish carefully by the last hole!

OKOK

MENUMENU

> Always use this menu to perform cleanings or replace parts:

Menu > Maintenance > Maintenance Part Clean/Replace > and follow instructions on the display

Min

DO NOT

TOUCH

1 46 2

X0060

CLEAN

Wiper Cleaning

TO BE DONE EVERY WEEK

Nozzle Guards Cleaning

TO BE DONE EVERY WEEK

> Do not empty remaining Cleaning

Solution from the Cleaning Cup in the

Maintenance station but in the Waste

Tank below the printer!

Both white plastic wipers [White & CMYK] should be

cleaned on both sides and tops with the Cleaning Stick T

dipped in Cleaning Solution.

Use the tip of the Cleaning Stick T

to clean under the teeth of the wiper

holder and remove the dried ink.

Be sure to use the Cleaning Stick T

separately for white ink and color ink!

Clean Stick

Wipe clean the 2 nozzle guards & with the Clean Stick R dipped in Cleaning

Solution. Same way to clean the metallic parts & of the printhead.

A very important place to clean is area between nozzle guard and nozzle plate.

Be sure NOT to touch the nozzle surface at all!

> Manually move the carriage to such

a position that you can perform the

cleaning with ease.

12 3

MAINTENANCE PARTS EXCHANGE

MAINTENANCE PARTS CLEANING & REPLACING PROCEDURES

OUTSIDE

FAN

FINE

MESH

COARSE

WARNING

ERROR

In case of Warning/Error messages please follow the below procedures

FLUSHING FOAM REPLACEMENT

FAN FILTER REPLACEMENT

WIPER CLEANER REPLACEMENT

Lift up the Flushing Receivers and

place them on cleaning paper to

avoid dripping ink.

Remove Flushing Foams and clean

the holes of the 2 grey receivers.

Install new Foams and put back the

receivers at their original location.

Clean also under the receivers place!

Extract the 2 ﬁlter holders from

the back of the machine.

Mount a new Fan Filter in each

black frames.

Coarse mesh surface in direction

of the inner side of the printer

and ﬁne mesh surface in direction

of the outside of the printer.

Simply remove the old Wiper Cleaner by lifting it up. Replace with a new one.

OKOK

MENUMENU

Menu > Maintenance > Maintenance Part Clean/Replace > and follow instructions on the display

> Always use this menu to perform cleanings or to replace parts

Min

> After removing and replacing of the Flushing Foams, do NOT forget to clean the side holes of the receivers!

It is very critical to avoid clogging of the ink path to the waste tank!

CLEAN

GREASE

ADDITIONAL WEEKLY MAINTENANCE

INTERNAL CLEANING OF PRINTER

OKOK

MENUMENU

Menu > Maintenance > Maintenance Part Clean/Replace > and follow instructions on the display

> Always use this menu to perform cleanings or replace parts:

Min

• Remove 3 Screws to remove the Encoder Cover.

• With the Clean Stick R dipped in Cleaning Solution,

wipe away the stains on the 4 Carriage Rollers

[There is 1 more Roller hidden just below the Roller 1 ]

• Move the carriage from side to side to wipe all around

the 4 rollers completely.

• Clean the Carriage Guide Shaft and the 3 sides

[upper, front, and lower] of Roller Guide with a non-fuzzy cloth

moisten with a small amount of Isopropyl Alcohol [95°]

• Do not use alcohol on other parts than the carriage

guide shaft and the roller guide!

• Apply a proper amount of Molykote 30 Grease onto

the Carriage Guide Shaft only [never on the Roller Guide!]

• Remove 3 screws to take out the encoder metal cover.

With your non-fuzzy cloth moisten with Alcohol, clean

carefully both side of the Encoder Strip

• Perform a CR Speed Adjustment.

Menu > Printer Setting > CR Speed Adjustment > OK

• Print out a Nozzle Check pattern and do a Nozzle

Cleaning if necessary.

If the inside of your printer is covered with INK MIST, perform a thorough CLEANING

Visual inspection is important to keep your printer up and

running. Verify all the moving parts of the machine and also

check for leakage of ink.

Please follow also all the instructions that could appear on

the display of the printer!

When you see a yellow number push the key to know

what you have to do to erase the Error/Warning message.

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