Brooks Instrument GT 1305 Manual de usuario

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008 Models GT 1305 & 1306

Brooks®O-ring Seal Flowmeters

Model 1306

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008

Models GT 1305 & 1306

GLASS TUBE EXPLOSION HAZARD

Plastic protective sleeve must remain over glass

tube. Fasten meter windows securely.

Do not operate above pressure and temperature

limits. Avoid pressure and ow surges.

Do not service or repair while pressurized.

Read and understand instruction manual.

Failure to comply could result in serious

personal injury or property damage.

Warning Model 1306 Warning Model 1305

Do not operate this instrument in excess of

the specications listed below. Failure to heed

this warning can result in serious personal injury

and/or damage to the equipment.

Essential Instructions

Read this page before proceeding!

Brooks Instrument designs, manufactures and tests its products to meet many national and international standards.

Because these instruments are sophisticated technical products, you must properly install, use and maintain them to

ensure they continue to operate within their normal specications. The following instructions must be adhered to and

integrated into your safety program when installing, using and maintaining Brooks Products.

• Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not

the correct manual, please see back cover for local sales ofce contact information. Save this instruction

manual for future reference.

• If you do not understand any of the instructions, contact your Brooks Instrument representative for clarication.

• Follow all warnings, cautions and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation and maintenance of the product.

• Install your equipment as specied in the installation instructions of the appropriate instruction manual and

per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program and maintain

the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by

Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place

the safe operation of your process at risk. Look-alike substitutions may result in re, electrical hazards or

improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance

is being performed by qualied persons, to prevent electrical shock and personal injury.

Pressure Equipment Directive (PED)

All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or

1" (inch) falls under the Pressure Equipment Directive (PED). The Directive is applicable within the European

Economic Area (EU plus Norway, Iceland and Liechtenstein). Pressure equipment can be traded freely within

this area once the PED has been complied with.

• Section 1 of this manual contains important safety and operating instructions related to the PED directive.

• Meters described in this manual are in compliance with EN directive 97/23/EC module H Conformity

Assessment.

• All Brooks Instrument Flowmeters fall under uid group 1.

• Meters larger than 25mm or 1" (inch) are in compliance with category I, II, III of PED. • Meters of 25mm or

1" (inch) or smaller are Sound Engineering Practice (SEP).

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008 Models GT 1305 & 1306

Dear Customer,

We appreciate this opportunity to service your ow measurement and control requirements with a Brooks

Instrument device. Every day, ow customers all over the world turn to Brooks Instrument for solutions to their

gas and liquid low-ow applications. Brooks provides an array of ow measurement and control products for

various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices,

analytical instrumentation, semiconductor manufacturing, and more.

The Brooks product you have just received is of the highest quality available, offering superior performance,

reliability and value to the user. It is designed with the ever changing process conditions, accuracy requirements

and hostile process environments in mind to provide you with a lifetime of dependable service.

We recommend that you read this manual in its entirety. Should you require any additional information concerning

Brooks products and services, please contact your local Brooks Sales and Service Ofce listed on the back cover

of this manual or visit www.BrooksInstrument.com

Yours sincerely,

Brooks Instrument

Do not operate unless all windows

and fasteners are securely

installed.

Remove from service to repair.

Do not attempt any repairs while

pressurized.

Do not operate above rated

pressure and temperature.

Pressure surges must be avoided.

Read instruction manual before

operation, installation or service.

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008

Models GT 1305 & 1306

Section 1 Introduction

1-1 Description .......................................................................................................................................... 5

1-2 Specications ...................................................................................................................................... 5

1-3 Capacity tables .................................................................................................................................. 6

1-4 Optional Equipment ............................................................................................................................ 7

Section 2: Installation

2-1 General ............................................................................................................................................... 8

2-2 Return of equipment ........................................................................................................................... 8

2-3 Recommended storage practice.......................................................................................................... 8

2-4 Return shipment................................................................................................................................... 9

2-5 Transit precautions............................................................................................................................... 9

2-6 Installation ......................................................................................................................................... 10

Section 3: Operation

3-1 Start-up ............................................................................................................................................. 11

3-2 Reading the ow rate ........................................................................................................................ 11

Section 4: Maintenance

4-1 General ............................................................................................................................................. 12

4-2 Service information ........................................................................................................................... 13

Section 5: Dimensional Drawings ........................................................................................................................ 14

Section 6: Exploded Views/Parts Lists ............................................................................................................ 15/16

Section 7: Model Listing/Ordering Information ..................................................................................................... 17

Contents

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008 Models GT 1305 & 1306

Section 1: Introduction

1-1 Description

The GT 1305 and GT 1306 owmeters are low cost instruments intended

for general metering installations where the operating pressure is within the

limitations imposed by the use of borosilicate glass metering tubes. The

instruments can be supplied with brass or 316SS female threaded end ttings.

1-2 Specications

Performance

Accuracy

classication GT 1305

• Standard Class 6 acc VDE/VDI 3513

• Optional Class 4 acc VDE/VDI 3513

GT 1306

• Standard Class 2.5 acc VDE/VDI 3513

• Optional Class 1.6 acc VDE/VDI 3513

Repeatability ±0.5 %

Scale length GT 1305 75 mm

GT 1306 127 mm

Materials of construction

End ttings Brass or 316 SS, tted in aluminium collar

Metering

tubes Borosilicate glass

Floats #7-1306 Glass, 316 SS or Monel

#8-1305 PPL, Ertacital, Glass, or 316 SS

#10-1305 316 SS

#8/10-1306 316 SS

O-ring seals Viton, Buna or Kalrez

Side plates Aluminum

Scale type • Standard Millimeter or percent of maximum ow

etched on metering tube

• Optional Direct reading engraved on a detachable

aluminum plate

Ratings

WARNING:Do not operate this instrument in excess of the specications

listed above. Failure to heed warning may result in serious personal

injury or damage to equipment.

Section 1 Introduction

Meter Max. pressure at Max. size Pressure

size 90°C(bar) temperature reduction

°C above 90 °C

GT1305 GT1306 bar/°C

7 - 24 120 0.093

8 13.8 20.7 120 0.093

10 8.9 6.9 120 0.056

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008

Models GT 1305 & 1306

1-3 Capacity Tables

Table 1 Flow ranges for GT 1305

SIZE TUBE TYPE FLOAT MODEL WATER V.I.C.2) AIR

CODE l/h ∆P(kPa) cSt m3n/h ∆P (kPa)

min. max. min. max. at max

8 R-8M-75-1 PPL C7 - - - - 0.41 4.1 0.32

Ertacital C8 - - - - 0.52 5.2 0.50

Glass C1 19 190 0.80 1 0.75 7.5 0.90

316 SS C3 42 420 2.60 1 1.36 13.6 2.90

8 R-8M-75-1 8-RV-2 CA 20 110 0.35 1.2 0.6 3.4 0.38

8-RV-3 CB 30 160 0.53 3 0.8 5.0 0.61

8-RV-8 CC 40 250 1.28 4 1.2 7.5 1.36

8-RS-8 CD 50 320 1.82 2 1.4 9.7 1.98

8-RV-14 CE 100 320 2.05 9 2.6 9.7 2.30

8-RS-14 CF 110 390 3.00 3 3.4 12.0 3.27

8-HF-23* CG 160 680 7.70 2 5.0 21.0 8.29

10 R-10M-75-3 10-RV-15 FA 100 660 4.40 12 3.0 23.0 0.48

10-RV-30 FB 140 960 9.30 13 4.0 30.0 1.04

10-RV-64 FC 400 1490 2.30 24 14.0 46.0 2.50

10-RS-64 FD 600 1900 3.05 5 18.0 58.0 3.15

10-HF-133* FE 1400 3580 8.36 8 40.0 108.0 8.66

Table 2 Flow Ranges For GT 1306

SIZE TUBE TYPE FLOAT MODEL WATER V.I.C.2) AIR

CODE l/h ∆P(kPa) cSt m3n/h ∆P (kPa)

7 R-7M-127-1F Glass A1 31 0.25 1 1.20 0.25

316 SS A3 73 0.75 1 2.30 0.75

Monel A6 74 0.75 1 2.40 0.75

8 R-8M-127-4F 8-RV-2 DA 110 0.50 1.2 3.3 0.50

8-RV-3 DB 160 0.50 3 4.8 0.75

8-RV-8 DC 225 1.25 4 6.9 1.50

8-RS-8 DD 300 2.00 2 9.0 2.00

8-RV-14 DE 310 2.00 7 9.1 2.50

8-RS-14 DF 380 3.00 3 11.0 3.25

8-RV-31* DG 430 6.00 7 12.0 7.00

8-RS-31* DH 480 8.25 3 15.5 9.25

10 R-10M-127-3F 10-RV-15 GA 615 0.50 12 18.5 0.50

10-RV-30 GB 845 1.00 13 25.5 1.00

10-RV-64 GC 1385 2.25 20 42.0 2.50

10-RS-64 GD 1725 3.00 5 52.5 3.25

10-RV-138* GE 1785 5.75 23 52.5 6.50

10-RS-138* GF 2205 7.25 5 66.0 8.25

* These oats are not recommended for gas service unless downstream operating pressure exceeds 2 bar gauge.

1 The capacities stated are based on 316 SS oats unless otherwise indicated.

2 Viscosity Immunity Ceiling.

3 Air ows are given at 1 bar abs. and 0°C when the meter is operated at 20°C and 1 bar abs.

Section 1 Introduction

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008 Models GT 1305 & 1306

1-4 Optional Equipment

Screwed-in needle valves

Needle Valves in brass and 316 SS can be mounted to the instrument in inlet

or outlet tting.

We strongly advise not to use solenoid-valves as these can cause pressure

shocks and damage to glass tubes.

Screwed-in ow controllers

Brooks self-contained ow controllers are constant differential regulators

with built-in ow control needle valve. The internal diaphragm-actuated

control valve is positioned by the incoming uid pressure on one side of the

diaphragm, and outlet pressure + spring action on the other side. Variations

in the supply and/or discharge pressure disturb the balance of forces on the

diaphragm, causing the control valve to close or to open, thus maintaining

a xed differential across the manual ow regulating valve. The series 8800

controllers are designed for all liquid and gas ows with constant downstream

pressure. Series 8900 controllers are designed for all liquids and gas ows

with constant upstream pressure.

Section 1 Introduction

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008

Models GT 1305 & 1306

Section 2: Installation

2-1 General

This section contains the procedures for the receipt and installation of the

instrument. See Section 1 for dimensional and connection requirements. Do

not attempt to start the system until the instrument has been permanently

installed. It is important that the start-up procedures be followed in the exact

sequence presented.

2-2 Receipt of Equipment

When the instrument is received, the outside packing case should be checked

for damage incurred during shipment. If the packing case is damaged, the

local carrier should be notied at once regarding his liability.

A report should be submitted to your nearest Product Service Department.

Brooks Instrument

407 W. Vine Street

P.O. Box 903

Hateld, PA 19440 USA

Toll Free (888) 554-FLOW (3569)

Tel (215) 362-3700

Fax (215) 362-3745

E-mail: [email protected]

www.BrooksInstrument.com

Brooks Instrument Brooks Instrument

Neonstraat 3 1-4-4 Kitasuna Koto-Ku

6718 WX Ede, Netherlands Tokyo, 136-0073 Japan

P.O. Box 428 Tel 011-81-3-5633-7100

6710 BK Ede, Netherlands Fax 011-81-3-5633-7101

Tel 31-318-549-300 Email: BrooksA[email protected]

Fax 31-318-549-309

E-mail: [email protected]

Remove the envelope containing the packing list. Carefully remove the

instrument from the packing case. Make sure spare parts are not discarded

with the packing materials. Inspect for damaged or missing parts.

2-3 Recommended Storage Practice

If intermediate or long-term storage of equipment is required, it is

recommended that the equipment be stored in accordance with the following

conditions:

a. Within the original shipping container.

b. Stored in a sheltered area, preferably a warm, dry, heated warehouse.

c. Ambient temperature 21°C (70°F) nominal, 32°C (90°F) maximum, 45°F

(7°C) minimum.

d. Relative humidity 45% nominal, 60% maximum, 25% minimum.

Section 2 Installation

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008 Models GT 1305 & 1306

2-4 Return Shipment

Prior to returning any instrument to the factory visit the Brooks website www.

BrooksInstrument.com for a Return Materials Authorization Number (RMA#),

or contact one of the following locations:

Brooks Instrument

407 W. Vine Street

P.O. Box 903

Hateld, PA 19440 USA

Toll Free (888) 554-FLOW (3569)

Tel (215) 362-3700

Fax (215) 362-3745

E-mail: [email protected]

www.BrooksInstrument.com

Brooks Instrument Brooks Instrument

Neonstraat 3 1-4-4 Kitasuna Koto-Ku

6718 WX Ede, Netherlands Tokyo, 136-0073 Japan

P.O. Box 428 Tel 011-81-3-5633-7100

6710 BK Ede, Netherlands Fax 011-81-3-5633-7101

Tel 31-318-549-300 Email: BrooksA[email protected]

Fax 31-318-549-309

E-mail: [email protected]

Instrument must have been purged in accordance with the following:

All ow instruments returned to Brooks requires completion of Form

RPR003-1, Brooks Instrument Decontamination Statement, along with a

Material Safety Data Sheet (MSDS) for the uid(s) used in the instrument.

Failure to provide this information will delay processing by Brooks personnel.

Copies of these forms can be downloaded from the Brooks website www.

BrooksInstrument.com or are available from any Brooks Instrument location

listed above.

2-5 Transit Precautions

To safeguard the instrument against transportation damage, it is

recommended to keep the instrument in its factory container until ready for

installation.

Section 2 Installation

Warning

Before returning the device purge thoroughly with a dry inert gas such as Nitrogen

before disconnecting gas connections. Failure to correctly purge the instrument

could result in re, explosion or death. Corrosion or contamination may occur

upon exposure to air.

Installation and Operation Manual

X-VA-1305-1306-eng-eu

PN 541-C-029-AAG

April, 2008

Models GT 1305 & 1306

2-6 Installation

The model GT 1300 can be installed as follows:

a Carefully remove any material which could have been used to protect the

instrument for damage during shipping.

b The indicator must be installed with the inlet at the bottom and the outlet

at the top, and must be installed as near vertical as possible to maintain

indicator accuracy.

c It is strongly recommended to install a by-pass piping arrangement around

the meter. By-pass piping permits the meter to be isolated from the low line

for servicing or cleaning.

Drawing vertical/horizontal line with by-pass piping

Section 2 Installation

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