BRAMIDAN B3 Manual de usuario
Operating
instructions
Baler
B3 and B4
Manual no. 7995-041
Version 01-09-2018
USA- English edition
Indholdsfortegnelse USA.fmBaler B3 and B4
Table of Contents
1 EU conformity declaration ......................................................................................................... 1
2 Conditions.................................................................................................................................. 2
Explanation of symbols ...................................................................................................... 2
3 Personal Safety ........................................................................................................................ 3
4 Use and function........................................................................................................................ 5
Bale size ............................................................................................................................. 5
Worth knowing ................................................................................................................... 6
5 Transport .................................................................................................................................. 7
Lashing .............................................................................................................................. 7
Centre of gravity ................................................................................................................. 8
The baler should not be tipped over on its side ................................................................. 9
Transport using a fork-lift truck, etc. .................................................................................. 9
Transport using a crane ................................................................................................... 10
Moving an installed baler ................................................................................................. 10
6 Installation .............................................................................................................................. 11
Indoor or outdoor location ................................................................................................ 12
Clearances and working area .......................................................................................... 12
Connection ...................................................................................................................... 13
Single phase motor with socket ....................................................................................... 13
7 Cords, straps, or steel wire ..................................................................................................... 14
8 Operating principles ................................................................................................................ 15
Power interruption ............................................................................................................ 15
Emergency stop .............................................................................................................. 15
The start button ............................................................................................................... 15
Two-hand control.............................................................................................................. 15
The bale-ejection is blocked ............................................................................................ 15
Additional functions .......................................................................................................... 16
9 The Operating Panel ............................................................................................................... 17
Description ...................................................................................................................... 17
Push buttons with light signal .......................................................................................... 17
The function of the push buttons ..................................................................................... 18
Indholdsfortegnelse USA.fmBaler B3 and B4
10 Mounting cords or straps ...................................................................................................... 19
11 Filling and compression ........................................................................................................ 20
Distribution of waste ........................................................................................................ 20
Compression ....................................................................................................................20
Finishing the bale prematurely ........................................................................................ 21
Cancelling of finishing the bale prematurely .................................................................... 22
12 Binding .................................................................................................................................. 23
13 Ejecting the bale ................................................................................................................... 26
14 Maintenance ......................................................................................................................... 29
Daily check ...................................................................................................................... 29
Weekly check ..................................................................................................................29
Biannual check ................................................................................................................30
Annual check ................................................................................................................... 30
Damage to paintwork ....................................................................................................... 30
Cleaning .......................................................................................................................... 30
Spare parts ...................................................................................................................... 31
Disposal ........................................................................................................................... 31
15 Troubleshooting .................................................................................................................... 32
The bale press does not start........................................................................................... 32
The bale press cannot start and the start button is flashing ............................................ 32
The bale press is very noisy ............................................................................................ 32
The bale press cannot eject the bale ............................................................................... 33
Leakage ........................................................................................................................... 33
16 Checklist for safety check ..................................................................................................... 34
17 Electrical diagram (located in the switch case) .........................................................................
18 Hydraulic diagram (located in the switch case) ........................................................................
EF Declaration F USA.fm • Page 1Baler B3 and B4
Manufacturer: Bramidan A/S
Industrivej 69
DK-6740 Bramming
Telephone: +45 75 17 32 66
Fax: +45 75 17 31 77
Internet: www.bramidan.com EC Declaration of Conformity R205-F
Hereby declares that:
Machine: B3 and B4
Was manufactured in conformity with:
•ANSI Z245.51-2008 Balling Equipment - Safety Requirements.
•The provisions of the EU Machinery Directive 2006/42/EC with later amendments, with special reference
to Annex II, part A and Annex I of the Directive, on essential safety and health requirements in relation to
the construction and manufacture of machines.
•The provisions of the EU EMC Directive 2014/30/EC as later amended.
•Following standards:
EN 16500 Vertical bale presses, safety requirements
EN 61000-6-2 EMC
EN 61000-6-3 EMC
EN 60204-1 Electrical equipment on machines.
Model B3 B4
Type PBC PBD
Model
Type
Note:
Bramidan baler are designed to be set up as stand-alone machines, and must not be connected with other
machinery without a new risk assessment and CE marking.
The CE declaration includes all add-on products from Bramidan
The baler must not be used for compressing wet or oily material, foam rubber, or other strong expansive
materials. The baler must not be used for explosive or easily ignited waste.
I confirm the above information:
Date Technical manager
Ejnar C. Christensen
01.09.2018
2 Betingelser USA.fm • Page 2Baler
2 Conditions
It is important to read through the operating instructions before the work begins. Pay particular
attention to the safety instructions, which are intended to protect the operator. The operating
instructions are well illustrated, so you can quickly become familiar with the baler.
No special training is required. The company that uses the baler, (Hereafter called "the
company"), shall ensure that the operator has read and understood the operating instructions
and can operate the baler safely.
The quality of the baler is constantly controlled during production, and the machine will not be
supplied to a consumer until a final inspection has been carried out. If, contrary to expectation,
the product should be in any way faulty or missing any part, we request that you contact the
dealer so that the problem can be resolved immediately.
The terms of the warranty will not apply to wear and tear on wear parts in the baler, or if the parts
are deemed to have been subject to negligence or incorrect use.
The contents must not be photocopied, reproduced or translated, either wholly or in part, without
the agreement of the manufacturer.
The manufacturer declines all responsibility with regard to compensation for injury as a result of
a person disregarding the safety regulations in these instructions.
Explanation of symbols
DANGER indicates an imminently hazardous situation, which if not avoided, will result in death or
serious injury. This signal word is limited to the most extreme situations.
WARNING indicates a potentially hazardous situation, which if not avoided, could result in death
or serious injury.
CAUTION indicates a potentially hazardous situation, which if not avoieded, may result in minor
to moderate injury. It may also be used to alert against unsafe practices.
“A HAND” indicates topics to which the reader must pay special attention.
CAUTION
DANGER
WARNING
CAUTION
3 Personsikkerhed USA.fm • Page 3Baler
3 Personal Safety
It is the company's responsibility to ensure that the relevant laws and regulations of the country
are complied with for working with the baler. The company shall ensure that the operator has
read and understood the operating instructions, see chapter 2, Conditions.
Only authorized employees (18 years or older) may operate, inspect, or maintain the baler.
Only authorized employees (16-18 years) may load the baler, but not operate it.
It is the operator's responsibility to have read and understood the operating instructions so the
baler can be safely operated. It is also the operator's responsibility to perform daily inspections of
the baler. Thus, the operator must ensure that any defects are repaired, so that neither the
operator or others are exposed to danger, see chapter 14, Maintenance, Daily check.
The baler can have a relatively high centre of gravity also when the platen is lowered, and
therefore can tip during transport, see chapter 5, Transport.
Repair and servicing must only be performed by authorized personnel who possess the
necessary knowledge and understanding of the subject, see chapter 6, Installation and chapter
14, Maintenance.
Installation and connection of the baler must occur in accordance with chapter 6, Installation,
Connection.
• The baler must only be operated by one person. Only the operator should be in the vicinity of
the baler when ejection is being performed. See chapter 6, Installation, Clearances and
working area.
• The main door must be open to at least 90° before bale-ejection
• The working area must be tidy and free of waste and similar.
• The baler must not be used if the safety features are incapacitated, defective, or if it is no
longer working in any way.
• Only use cords, straps, or steel wires that are recommended by the dealer of the baler, see
chapter 7, Cords, straps, or steel wire.
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
DANGER
3 Personsikkerhed USA.fm • Page 4Baler
• Binding with steel wire can pose a risk of tearing hands and clothes. Steel wire may be slightly
difficult to handle, since it is not so easy to bend. Therefore, exercise extra caution and
always be aware of both ends of the steel wire at the same time. We therefore recommend
using eye protection and gloves.
• When handling the bale, it is recommended that you use gloves, as there may be sharp
objects concealed in the waste.
• The baler must not be used for compressing wet or oily material, foam rubber, or other
strongly expansive materials. An example of strong expanding materials could be
plastic rolls or the equivalent, which would build up strong spring forces during
compression. Another example could be bubble wrap or anything with air trapped
inside.
• The baler must not be used with explosive or easily ignited material, see chapter 11,
Filling and compression.
• Operation of the baler must always be carried out in accordance with the local regulations for
use of technical equipment (machines), which can vary from country to country.
• It is recommended to use original spare parts.
• Avoid coming in contact with hydraulic oil through inhalation or skin contact.
• The hydraulic oil can be hotter than 70° C, and can therefore cause scalding.
• A jet from a hydraulic hose may cause serious damage to skin and eyes.
• Never climb on the baler.
CAUTION
CAUTION
WARNING
DANGER
CAUTIONWARNING
CAUTIONCAUTION
DANGER
4 Anvendelse og funktion USA.fm • Page 5Baler
4 Use and function
The baler is intended for compressing cardboard and plastic or other forms of dry waste with a
similar consistency, see the table:
Note 1: Not bundled or solid lumps, not cardboard tubes or similar.
Note 2: Only perforated bottles or cans without lids.
Note 3: Only loose sheets, not bundled or solid lumps.
If you want to compress special waste materials, please contact your dealer or the manufacturer
directly for advice beforehand to enquire whether the materials you wish to compress might
overload your press.
Important!
The baler must not be used for compressing wet or oily material, foam rubber, or other
strongly expansive materials.
An example of strong expanding materials could be plastic rolls or the equivalent, which
would build up strong spring forces during compression. Another example could be
bubble wrap or anything with air trapped inside.
Never place long items upright. Place them horizontally, or at least diagonally, in the baler.
The baler must not be used for explosive or easily ignited waste.
Bale size:
The bale size is set at the factory. The bale size can be permanently changed if necessary.
Contact the dealer for more information.
It is possible to change the bale's size individually from time to time with a single press on the
finish indicator button. See chapter 11, Filling and compression, Finishing the bale prematurely.
Waste type B3 and B4 B-series X series
Cardboard ¹●●●
Plastic in soft materials, dry (LDPE) ●●●
Plastic bottles, dry (PET) ²●
Plastic, dry (HDPE, PP, PS) ●
Plastic, dry (PVC) ●
Paper ³●●●
Plastic cans ●
WARNING
DANGER
4 Anvendelse og funktion USA.fm • Page 6Baler
Worth knowing:
The combination of solid construction and thought through safety equipment means that the
baler can always be operated safely:
• The baler's operating panel has an emergency stop, which immediately stops the baler when
activated.
• The light in the operating panel's buttons guides the operator through the different phases of
the compression, see chapter 9, The Operating Panel.
• In order to activate the start button between each press cycle, the filling door must be opened
and closed. This is due to the door switch’s monitoring of the baler, and prevents intentional
evasion of the safety system.
• The press functions are deactivated when you open the door, and can only be activated when
the doors are closed again.
• For models with automatic doors, the closing movement stops immediately and the doors
open up by returning to the starting position if something gets stuck.
• For models with ejection systems, the ejection is only operable via a two-handed operation,
where there must be a simultaneous constant pressure within a time interval of ½ second.
This ensures that the operator or others are not standing in front of the bale when it is tipped
out of the chamber. In addition, the operator has a view of the baler's working area, and can
thus ensure that others are not exposed to danger.
• The baler cannot eject the bale before the doors are open, which prevents accidental use of
the baler.
• The baler's moving parts are secured with covers.
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