Boxboro 60005 Instrucciones de uso

January 2022

HARDWARE USER MANUAL

Second Generation RibEye™ Model #60005

for t e WorldSID 50

Male ATD

Boxboro Systems LLC

978-257-2219

www.boxborosystems.com

January 2022

Table of Contents

Page

1.0 WorldSID RibEye Description ......................................................................................... 6

2.0 RibEye Installation ............................................................................................................ 9

2.1 LED installation on the ribs ..................................................................................... 10

2.1.1 LED assemblies ............................................................................................ 11

2.1.2 Mo nting rearward LEDs on the ribs ........................................................... 18

2.1.3 Mo nting center and forward LEDs on the ribs ........................................... 21

2.1.4 Alternative method for mo nting LEDs on the ribs ..................................... 21

2.2 Installation of ribs and sensor assemblies on the spine ............................................ 22

2.2.1 Installation of sensor bases on spine with mo nting screws ........................ 22

2.2.2 Mo nting sensor front pieces to sensor bases .............................................. 24

2.2.3 Installation of ribs on spine and ro ting LED cables ................................... 26

2.3 Installing components and q ick-testing RibEye operation ..................................... 30

2.3.1 Mo nt the controller feet, battery base, and sho lder inner rib clamp ......... 30

2.3.2 Install the LED breako t cable ..................................................................... 32

2.3.3 Install the controller mo nting plate and controller ..................................... 34

2.3.4 Connect cables to controller and install battery ........................................... 34

2.3.5 Verify operation via q ick test prior to completing ATD assembly ............ 37

2.4 Install mass blocks at bottom of thorax .................................................................... 38

2.5 Install sho lder pads ................................................................................................. 39

3.0 RibEye Operation ............................................................................................................. 40

3.1 Data coordinate system ............................................................................................ 40

3.2 Stat s indicator ......................................................................................................... 41

3.3 Ethernet link and activity lights ............................................................................... 41

3.4 Batteries and charger ................................................................................................ 41

3.5 Error codes ............................................................................................................... 43

4.0 RibEye aintenance ........................................................................................................ 45

4.1 D mmy maintenance for RibEye ............................................................................. 45

Appendixes

A. RibEye specifications .......................................................................................................... 46

A-1. Meas rement acc racy and range ............................................................................ 46

A-2. Power req irements .................................................................................................. 50

A-3. Data acq isition and storage .................................................................................... 50

A-4. Ethernet comm nication .......................................................................................... 50

A-5. Trigger circ its ......................................................................................................... 51

A-6. Armed-o t circ it ..................................................................................................... 51

B. Cable assemblies for connection to vario s DAS Systems ................................................. 57

January 2022

Table of Contents, continued

Page

C. RibEye cable connector details ........................................................................................... 61

C-1. LED cables ............................................................................................................... 61

C-2. LED breako t cable #70030..................................................................................... 62

C-3. Exit cable connector ................................................................................................. 63

C-4. Sensor cable connector ............................................................................................. 64

List of Figures

Fig re No. Page

1 RibEye sensors mo nted in the d mmy ..................................................................... 6

2 RibEye LEDs mo nted in the d mmy........................................................................ 7

3 RibEye controller with connector end covers in place ............................................... 8

4 Controller sensor connectors ...................................................................................... 8

5 Controller connectors for LED breako t cable, stat s cable, battery cable,

and d mmy exit cable ................................................................................................. 8

6 Battery pack and the adaptor for mo nting the battery pack at the sho lder rib ........ 9

7 LED positions on each rib ......................................................................................... 11

8 LED and angled mo nting block ............................................................................... 12

9 LED snapped into angled mo nting block ................................................................ 12

10 Sho lder center LED adaptor plate, inner rib clamp, pin for sho lder pad,

and wire clamps ......................................................................................................... 13

11 Inner rib clamp plate for thoracic and abdominal ribs............................................... 14

12 Thoracic 1 inner rib clamp plate with LED and wire clamps installed ..................... 14

13 Abdominal 1 inner rib clamp plate with LED and wire clamps installed ................. 15

14 Thoracic 2, thoracic 3, and abdominal 2 inner rib clamp plate

with LEDs and wire clamps installed ........................................................................ 15

15 LED cables #70031 and #70032................................................................................ 16

16 Rearward and forward LED locations ....................................................................... 16

17 LED placement fixt re #70300 ................................................................................. 17

18 Rearward LED placed on do ble-stick tape .............................................................. 18

19 Heat-shrink t bing placed over rearward LED ......................................................... 19

20 Cable ro ting for rearward and center LEDs ............................................................ 20

21 Alternative mo nting of rearward and forward LEDs............................................... 21

22 M5 x 10 flat-head cap screw with precision-machined sho lder .............................. 22

23 Sensor base with label ............................................................................................... 23

24 RibEye sensor bases mo nted to spine ...................................................................... 23

25 RibEye sensor front piece .......................................................................................... 24

26 RibEye sensor label on back and alignment pins ...................................................... 25

27 RibEye sensor assemblies mo nted to spine ............................................................. 26

28 Lower three ribs – abdominal 2, abdominal 1, and thoracic 3 – and

RibEye sensor assemblies mo nted to spine ............................................................. 27

29 Upper three ribs – thoracic 2, thoracic 1, and sho lder – and

RibEye sensor assemblies mo nted to spine ............................................................. 28

January 2022

List of Figures, continued

Fig re No. Page

30 Right-side impact sensor cable ro ting ..................................................................... 28

31 LED cables exiting the top of ribs abdominal 2 thro gh thoracic 2 and the

bottom of thoracic 1 and abdominal 1 ....................................................................... 29

32 LED ro ted to non-str ck side .................................................................................. 29

33 Controller foot installed on thoracic 1 rib ................................................................. 30

34 Controller foot installed on abdominal 2 rib ............................................................. 31

35 Battery base installed on sho lder rib ....................................................................... 31

36 Sho lder inner rib clamp and sho lder foam pin installed ........................................ 32

37 LED cables pl gged into #70030 breako t cable ...................................................... 32

38 LED breako t cable – view from pelvis with LED cables pl gged in ...................... 33

39 LED breako t cable – view from head with LED cables pl gged in ........................ 33

40 Controller mo nting plate bolted to the controller feet ............................................. 34

41 Controller attached to controller mo nting plate ....................................................... 34

42 Battery box attached to battery mo nt at sho lder .................................................... 35

43 Connector panel at bottom of controller .................................................................... 36

44 Mass blocks #60416 installed at bottom of thorax .................................................... 38

45 Top and bottom views of the sho lder pad assembly ................................................ 39

46 RibEye coordinate system ......................................................................................... 40

47 Battery pack and adaptor ........................................................................................... 41

48 RibEye battery pack Cell-Con charger and battery cable charger receptacle ........... 42

49 Plot overlay verifying whether LED moved o t of range ......................................... 44

A1 RibEye meas rement range in X-Y plane – all ribs .................................................. 47

A2 RibEye meas rement range in Y-Z plane – pper three ribs .................................... 48

A3 RibEye meas rement range in Y-Z plane – lower three ribs .................................... 49

A4 Trigger inp t circ its ................................................................................................. 52

A5 Trigger inp t config red for DTS MDB-s pplied trigger ......................................... 53

A6 Trigger inp t config red for Kistler NXT32, KiDa , or KiH b ( pper drawing)

or Kistler DTI H b (lower drawing) ......................................................................... 54

A7 Trigger inp t config red for generic pigtail cable assemblies .................................. 55

A8 Trigger switch wiring example for generic pigtail cable assemblies ........................ 55

A9 Armed-o t circ it for generic pigtail cable assemblies ............................................. 56

A10 Example of armed-o t indicator light wiring for generic pigtail cable assemblies ... 56

B1 Cable option for DTS DAS – exit cable #70110 and extension cable #70200 .......... 58

B2 Cable option for Kistler NXT32 DAS – exit cable #70115 ...................................... 58

B3 Cable option for generic DAS with exit and breako t cables – exit cable #70120

and breako t cable #70201 with opto-isolated trigger inp t and armed o tp t ........ 59

B4 Cable option for Kyowa DAS – exit cable #70120 and extension cable #70209 ...... 59

B5 Cable option for Kistler KiH b/KiDa DAS – exit cable #70125 and

extension cable #70208 ............................................................................................. 60

B6 Cable option for Kistler DTI DAS HUB – exit cable #70125 and

extension cable #70218 ............................................................................................. 60

January 2022

List of Tables

Table No. Page

1 S mmary of LED positions and mo nting methods ................................................. 10

2 Sensor base part n mbers and angles ........................................................................ 22

3 LED flash order on power- p .................................................................................... 31

4 Nominal LED positions ............................................................................................. 31

5 Cell-Con battery charger modes ................................................................................ 42

C1 LED cables #70031 and #70032................................................................................ 61

C2 Breako t cable LED connector (6) ............................................................................ 62

C3 Breako t controller connector ................................................................................... 62

C4 Exit cable controller connector .................................................................................. 63

C5 Sensor cable #70051 .................................................................................................. 64

January 2022

HARDWARE USER MANUAL

Second Generation RibEye™ Model #60005

for t e WorldSID 50t Male ATD

1.0 WorldSID RibEye Description

The RibEye for the WorldSID anthropomorphic test device (ATD) provides X, Y, and Z position data for

18 light-emitting diodes (LEDs) mo nted on the WorldSID ribs. Three LEDs are mo nted on each of the

six ribs. The RibEye for the WorldSID can be mo nted on either side of the d mmy to meas re left-side

or right-side impacts. Model #60005 is the Second Generation WorldSID RibEye. Appendix A provides

the RibEye meas rement range and other specifications. Up to 3 min tes of data can be collected at a

10-kHz sample rate. Data is stored in non-volatile memory that is retained after power is t rned off. If

external power is lost, the RibEye will operate on its battery. Comm nication to the RibEye is via

Ethernet.

Two sets of three sensors monitor the LED positions, as shown in Fig re 1. The top set of sensors ses

red optical filters and monitors the red LEDs mo nted on the first three ribs: the sho lder rib, thoracic 1

rib, and thoracic 2 rib. The bottom set of sensors ses bl e optical filters and monitors the bl e LEDs

mo nted on the lower three ribs: the thoracic 3 rib, abdominal 1 rib, and abdominal 2 rib.

Figure 1. RibEye sensors mounted in t e dummy

(view from pelvis upward)

January 2022

Three RibEye LEDs are mo nted on each rib. Fig re 2 shows the RibEye LEDs installed in the

WorldSID d mmy. The center LEDs are mo nted on the inner rib clamps. The forward LEDs are closer

to the front of the d mmy. The rearward LEDs are closer to the d mmy’s back and are mo nted to the rib

damping material.

Figure 2. RibEye LEDs mounted in t e dummy

(view from pelvis upward)

The RibEye controller and battery pack mo nt on the non-str ck side of the d mmy. Fig res 3–6 show

the following views of the controller:

 Fig re 3 shows the controller as shipped, with connector covers installed at each end; also shown

are the controller mo nting plate and the controller mo nting feet.

 Fig re 4 shows the connectors for the sensors at one end of the controller.

 Fig re 5 shows the connectors at the other end of the controller for the LED breako t cable, stat s

cable, battery cable, and d mmy exit cable.

 Fig re 6 shows the battery pack and the adaptor for mo nting the battery pack at the sho lder rib.

January 2022

Figure 3. RibEye controller wit connector end covers in place

Figure 4. Controller sensor connectors

Figure 5. Controller connectors for

LED breakout cable, status cable,

battery cable, and dummy exit cable

January 2022

Figure 6. Battery pack and t e adaptor

for mounting t e battery pack at t e s oulder rib

2.0 RibEye Installation

This section explains how to mo nt the RibEye components into the WorldSID 50

Male ATD. The instr ctions cover

the installation of the LEDs, sensors, controller, battery pack, ballast weights, as well as the cable ro ting. Some

components are mo nted before the ribs are assembled in the d mmy, and others d ring or after rib assembly. Prior to the

RibEye installation the thorax sho ld be disconnected from the Pelvis, and the str ck side ribs sho ld be removed.

Order of assembly

1. Mo nt the LEDs on all of the str ck-side ribs, as described in section 2.1.

2. Install a sensor base on the spine, install the rib, attach the sensor front piece to the base, and ro te the LED cable.

These steps follow a prescribed order starting at the bottom rib (abdominal 2) and working pwards. The sensor bases

are sed to clamp the inner ribs to the spine (sections 2.2.1–2.2.3).

3. Install the controller mo nting feet and the battery mo nt on the non-str ck-side (sections 2.3.1).

4. Install the LED breako t cable, also on the non-str ck side, and connect the six LED cables to the LED breako t cable

(section 2.3.2).

5. Install the controller mo nting plate and controller (section 2.3.3).

6. Connect the cables to the controller and install the battery (section 2.3.4).

7. Power p and test the RibEye before final assembly (section 2.3.5).

8. Attach the thorax to the pelvis with the t ngsten triang lar mass blocks on both sides of the thorax (section 2.4).

9. Install the sho lder pads (section 2.5).

10. Complete d mmy assembly (neck, head, and arms) per the ATD Users Man al

January 2022

2.1 LED installation on t e ribs

Table 1 s mmarizes the LED positions and mo nting methods for all 18 LEDs. The following sections describe in detail

how to mo nt the LED assemblies onto the ribs. The forward LEDs are closer to the front of the d mmy and the rearward

LEDs are closer to the d mmy’s back, where they are mo nted to the rib damping material. A pict re of the LEDs

mo nted to the ribs is shown in Fig re 7.

Table 1. Summary of LED positions and mounting met ods

Rib

number/type

Rearward LEDs Center LEDs Forward LEDs

Rib #1

(shoulder)

Position Bottom edge of rib

Mounting

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

LED assembly already glued to

LED ada tor late;

Screw LED ada tor late to

clam late

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

Rib #2

(thoracic 1)

Position Center of rib, mounted flat at bottom edge of the rib

Mounting

Ta e and heat-shrink in

lace

LED assembly already mounted

to clam late

Ta e and heat-shrink in

lace

Rib #3

(thoracic 2)

Position To edge of rib

Mounting

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

LED assembly already glued to

angled block;

Screw angled block into clam

late

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

Rib #4

(thoracic 3)

Position Bottom edge of rib

Mounting

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

LED assembly already glued to

angled block;

Screw angled block into clam

late

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

Rib #5

(abdominal 1)

Position Center of rib, mounted flat

Mounting

Ta e and heat-shrink in

lace

LED assembly already mounted

to clam late

Ta e and heat-shrink in

lace

Rib #6

(abdominal 2)

Position To edge of rib

Mounting

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

LED assembly already glued to

angled block;

Screw angled block into clam

late

Sna LED assembly to

angled block;

Ta e and heat-shrink in

lace

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