BotKits.com D2 COMBAT ROBOT KIT Manual de usuario

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D2CombatRobotChassisKitInstructions

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CAUTION:THISROBOTISPOWERFULANDFAST!MAKESUREYOUONLYOPERATE

THEROBOTINANAREAWHEREITCANNOTCAUSEDAMAGEORINJURY!

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1 ADDITIONALPARTSREQUIRED:

 Speedcontroller(weusetheScorpionMiniElectronicSpeedControl[ESC])

 Radio(weusetheSpektrumDX3CtransmitterandaSR301receiver)

 Battery(weusetheTurnigyNano‐Tech850mAh4SLiPopack)

 Batteryplugfortheprimaryleadsplugonyourselectedbattery(XT60forourbatteries)

 Foamsheetorbubblewraptosecurebattery(weusebubblewrap)

 LiPobatterycharger

2 TOOLSREQUIRED:

 (TorxT10screwdriver–providedwithkit)

 SAEAllenwrenchset

 #2Philipsheadscrewdriver

 Wirestripper

 Solderingironandsolder

 BlueLoctite

2.1 ATTENTION:

Pleasepaycloseattentiontowhichfastenersgowhere.Trytokeepthemintheirindividually

labeledpouchesuntiltheyarereadyforinstallation.Manyofthemlookthesame,butareslightly

differentinlength.Usequalitytools!IfanAllenwrenchorscrewdriverfitsalittleloose,fastener

damageandfrustrationwillresult.Takeyourtime,havefun!!

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3 A

SSEMBLY

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3.1 S

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EMPORARYASSEMBLY

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Formthebasicchassisbyassemblingthe2sides,2ends,4motors,switch,andpowerLED:

 Attachall4oftheplasticmotorbracestothealuminumendpiecesusingthesupplied#6x5/8”

flatheadsheetmetalscrewsanda#2Phillipsscrewdriver.

 Slidethemotorsintothemotorbores,untiljusttheblackheadofthemotor(wheretheshaft

comesout)isextendingbeyondthesideoftherobot.

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 Looselyinstall4ofthe10‐24x3/4socketheadcapscrewsinthelowerholesoneachend(e.g.

floppily)toconnecttheendstothesides.Thereisnoup/down/left/right.Allofthesidesand

endscanbeusedinanyposition(thelargehollowedoutareasgotowardstheinsides).

 Snug(e.g.,fingertight)the4screwssothemotorsaretemporarilyheldinplace.

 Attachthealuminumbottomplatetothechassisusing4oftheM3x6mmmachinescrewsand

theincludedTorxscrewdriver.

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3.2 S

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RRANGE

LECTRONICS

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Arrangeyourbattery,receiver,andspeedcontrolleronthebottomplate,asyouexpecttoplacethemin

thefinishedrobot.

 Thebatteryisintherejusttomakesuresufficientroomisbeing

leftforit.

 Makesurethereissufficientclearancebetweeneverythingand

themotors,allowingforspacingupofthereceiverandspeed

controlwhentheyareattachedusingtheincludedVelcro.

 Markthelocationofyourreceiverandspeedcontrolleronthe

bottomplate.

3.3 S

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TTACH

LECTRONICS

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AttachyourreceiverandspeedcontrollerusingtheVelcro.

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 MakegooduseoftheVelcrobymakingsurethatpartsaremountedfirmlyenough(as

shown).

3.4 S

TEP

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IRING

REPARATION

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Determinewirelengthsneededtoconnectyourmotorstoyourspeedcontrolandfromthebatteryto

theswitchandspeedcontrol:

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 Measurefromthemotorsolderlugstothespeedcontrollugs.

 Placethebatteryinthechassis,anddeterminewirelengthsneededtoconnecttothepower

switch.Thenegativewillgofromthebatterytothenegativecontactontheboardandthe

positivewilldothesamebutwillbeinterruptedbytheswitch.

 Trimthewirestosizeandstriptheendsallowinga5mmcontactoneachend.

 Foreasierassembly,tinthewiresaftertheyhavebeencutandstripedtolength.

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Atthesametime,trimthepowerLEDleadstoanappropriatelengthtoconnecttothepower

lugsonthespeedcontrol,andtinifdesired.

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3.5 S

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IRING

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Youwillbesolderingthewirestothemotorsandbatteryplugandconnectingthemtothespeed

controller.

 Removeoneofthesidesoftherobottoallowforeasyspeedcontrolleraccess.

 Solderwirepairstothemotorlugs,beingcarefulnottooverheatthemotorlugs.IMPORTANT:

DoNOTusesilversolder.Thehighertemperatureoverheatsthemotorinternals,causing

prematuremotorfailure.Wefinditeasiesttotinthewireendsandmotorlugs,thenjointhem.

 ConnecttheLEDtothemainpowerinputonthespeedcontrol,sothatitiseasytotellwhenthe

robotislive.

 Soldermainpowerpositivewirestothepowerswitch.Attachtheotherendtothepositive

terminalofanappropriateplugforyourselectedbattery.

 Soldermainpowernegativewiretothenegativeterminalofthebatteryplug.

 Placetheswitchinthe3Dprintedmounttokeepitoutoftheway.

 Slide2ofthemotorsintothechassis.IMPORTANT:Themotorsarewiredinparallel,soitis

importantthatplacethefirst2motorsonthesameside.Itdoesnothowevermatterwhich

portontheSpeedcontrollertheypluginto(shown).

 FitthefourmotorwiresintomotoroutputC4,positiveintopositiveandnegativeintonegative.

Thentightentheterminals.

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 SlotthenexttwomotorsintotheirmountsandplacethefourwiresinterminalC3tightening

theterminalswhenfinished.

 ConnectTHRandSTRtoyourradiotransmitterofchoice,asshown.Note:Itwillnotdamage

theelectronicsifyouflipthembutitwillreversedrivingandturningcontrols.

3.6 S

TEP

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SSEMBLETHEROBOT

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Carefullyattachalloftheplatesastheendofconstructiondrawsnear.

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 Slidetheothersideplatebackontothechassis.

 Snugthebottomscrews

 Addtheuppersetof10‐24machinescrews,thentightentheupperscrews.Thiswillresultinthe

lowerscrewsbecomingtight,asweachieveacompressionfitaroundthemotorgearbox.Hint:

Whileevenlytighteningthe10‐24x¾screws,lookcloselyattheairgapbetweenthesideplates

andendplates.Tightenthescrewsinsmallincrementstokeeptheairgapseven.Evenairgaps

equalasquarelyassembled,strongrobot.

 Attachthelowerplate,using8ofthesuppliedM3machinescrews.UseblueLoctitetokeep

thesescrewsfromcominglooseduringcombat!

 Lightlyplacetheclearupperplateonthechassisandgentlyattachitwiththe4M3screws.

Lightlyattachingitisimportantbecauseyouwillwanttoaccesstheelectronicsalittlelater.

 Ifyouwillbefightinginanarenawithasteelfloor,weofferoptionalmagnetsthatcanbe

attachedtothebottomoftherobottoincreasetraction.

3.7 S

TEP

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TTACH

HEELS

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Attachaxleadaptersontheaxlesandmountthewheels.

 Looselyscrewthesupplied4‐40machinescrewsintotheblackaluminumaxleadapters.

 Slideeachaxleadapterfullyontoamotorshaft,withtheclampportiontowardsthechassis,and

tightenthe4‐40machinescrewstosecuretheadapterstothemotorshafts.

 Slideawheelontoeachoftheaxleadapters,andsecurewiththesupplied6‐32machinescrews.

Your4‐40sizedAllenwrenchcanbeusedtohelpaligntheholesinthewheelhubwiththe

tappedholesintheaxleadapters.

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3.8 S

TEP

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TTACH

LADE

SSEMBLY

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Mountthetitaniumblade,completingthebuild.

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 Attachthebladetothebladebrackets,usingthesuppliedM3machinescrewsandtheTorx

screwdriversuppliedwithyourD2CombatRobotChassiskit.Thesmalltipsofthebracketsgo

towardstheloweredgeoftheblade.UseblueLoctitetokeepthesescrewsfromcomingloose

duringcombat!

 Attachthebladebracketstotheblademount,usingthesupplied¼‐20x0.875”socketheadcap

screws.Leavethescrewslooseenoughthatthebracketsrotatefreelyonthemount.Secure

the¼‐20machinescrewsbyusingthesupplied¼‐20nuts,sothemachinescrewscan’tunscrew

duetovibration,etc.

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 AttachtheblademounttotheD2CombatRobotChassis,using

thesupplied¼‐20x0.75”socketheadcapscrews.Youcanmount

thebladeontheendthatyouwanttobethe“front”.Useblue

Loctitetokeepthesescrewsfromcominglooseduringcombat!

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Youwillwanttogrind,sandorfilethebottomedgeoftheblade:

Ifthearenayouwillfightinhasaveryflatfloor,youcanlowertheleadingedgeofthebladebygrinding,

sanding,orfilingtheloweredgecarefully.Ifyoumakeittoosharp,however,itcancatchonseamsin

thefloor,sobemindfulofhowmuchtosharpentheblade.

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3.9 STEP10‐POWERONTEST:

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CAUTION:THISROBOTISPOWERFULANDFAST!MAKESUREYOUONLYOPERATE

THEROBOTINANAREAWHEREITCANNOTCAUSEDAMAGEORINJURY!

 Makesuretherobotpowerswitchisoff.

 Attachthebatteryandsecureitinthechassisbywrappingitwithanappropriateamountof

foamsheetorbubblewraptotakeupexcessspaceinthechassisaroundthebattery.

 Ifyouhavenotyetboundyourradiotothereceiver,dothatnow,followingtheinstructions

providedwithyourradio.

 Attachtheclearplastictopcoverusingthe8suppliedM3machinescrews.Theplastictop

willallowyourradiotoreachthereceiverwithouthavingtheantennaoutsideoftherobot.

 Turnonyourradioandtherobot,andtestmovement.Thereisnofrontorbackonthe

robotuntilyouattachaweapon.Ifyouhaveapreferredfront(e.g.,weliketohavethe

batteryatthe“front”oftherobot),andtherobotisgoingbackwardstotheinputyougive

ontheradio,powerdowntherobotandreversethemotorpowerleadsonthespeed

control.

4 HINTSANDTIPS:

4.1 USEBLUELOCTITEWHEREINDICATEDINTHEINSTRUCTIONS:

 Bottompanelscrews

 Screwsthatattachthewedgetothewedgebrackets

 Screwsthatattachthewedgemounttothemainchassis

Otherscrewsusedinthekitdonotseemtocomelooseduringcombat,buttheabovescrewswill

comeloosewithoutusingathreadlocker.

4.2 SWAPAMOTOR:

Youdonothavetofullydisassembletherobottochangeamotor:

 Removethetopcover

 Disconnecttheleadsfromthespeedcontrolfortheaffectedmotor.

 LoosentheM3screwsonthebottomthatscrewintotheendwiththebadmotor

 Loosenthe10‐24screwsontheendwiththebadmotor.

 Slideoutthebadmotor

 Soldertheleadstoagoodmotor,slideitbackin,tightenup,attachtheaxleadapterand

wheel,andyouarereadytogo!

 Ifyouhavesparemotorswithleadsalreadyattached,thismakestheswapeasierandfaster!



Haveasuggestion?Contactusviahttp://www.botkits.com

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BotKits.com D2 COMBAT ROBOT KIT Manual de usuario

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