Bosch Rexroth Sytronix FcP 5020 Manual de usuario

Sytronix

FcP 5020

Frequency-Controlled Pump Drive System

Quick Start Guide

R912006684

Edition 02

Bosch Rexroth AG FcP 5020

Record of Revision

Edition Release Date Notes

DOK-RCON03-FcP5020*Eco-QU01-EN-P 2016.03 Preliminary

DOK-RCON03-FCP5020****-QU02-EN-P 2016.09 New functions

Version Matching Table

Frequency converter EFC 5610 firmware version ASF version

03V12 01V04 or 01V06

03V14

03V18 and above 01V08

Introduction of this Documentation

This Quick Start Guide is derived from the Operating Instructions which in-

cludes the product data in details.

Personal injury and property damage caused by

incorrect application, installation or operation!

WARNING

Never work with or control the product before reading through

●Safety Instructions which delivered with EFC 5610

●Safety descriptions in the Operating Instructions

Reference

For documentation available in other type or language, please consult your local

sales partner or check www.boschrexroth.com.

This document, as well as the data, specifications and other information set

forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives

and Controls Co., Ltd. It may not be reproduced or given to third parties without

its consent.

Liability

The specified data is intended for product description purposes only and shall

not be deemed to be a guaranteed characteristic unless expressly stipulated in

the contract. All rights are reserved with respect to the content of this documen-

tation and the availability of the product.

RS-95773a12ad36be1c0a347ea500f43669-2-en-US-20

Table of Contents

Page

1 Type Code.............................................................................................. 1

1.1 Frequency Converter Type Code Description........................................ 1

1.2 FcP 5020 ASF Type Code Description................................................... 2

2 Scope of Supply..................................................................................... 4

3 Documentation Reference .................................................................... 4

4 Function Specification........................................................................... 5

5 Initial Start Up....................................................................................... 7

6 Electric Connection............................................................................. 10

6.1 Overview.............................................................................................. 10

6.2 Analog Input......................................................................................... 11

6.3 Analog Output...................................................................................... 13

6.4 Motor Temperature Thermal Protection............................................... 14

6.5 Digital Input......................................................................................... 15

6.6 Digital and Relay Output...................................................................... 16

7 Block Diagram of Main Functions........................................................ 17

7.1 Overview.............................................................................................. 17

7.2 Flow Command Processing.................................................................. 17

7.3 Pressure Command Processing........................................................... 19

7.4 Pressure Feedback Input..................................................................... 21

7.5 Quick Configuration For Rexroth HM20 Pressure Sensor.................... 22

7.6 Quick Configuration For Rexroth MOT-FC_HOY Motor ........................ 24

7.7 p/Q PID Control................................................................................... 26

7.8 Restore ASF Parameter........................................................................ 30

7.9 Extension Functions............................................................................. 31

7.9.1 Master / Slave Function....................................................................... 31

7.9.2 Sleep / Wake Function......................................................................... 33

7.9.3 Two Points / Double Pump Control..................................................... 35

7.9.4 Pressure Drop / Overshoot Compensation.......................................... 37

7.9.5 Pump Power Limitation....................................................................... 39

7.9.6 Hydraulic Soft Start and Separate Acceleration Ramp........................ 40

7.10 Protection Function............................................................................. 41

FcP 5020 Bosch Rexroth AG

Table of Contents

DOK-RCON03-FCP5020****-QU02-EN-P I

Page

7.10.1 Overview.............................................................................................. 41

7.10.2 Pressure Sensor Failure Detection....................................................... 41

7.10.3 Actual Pressure Monitoring.................................................................. 45

7.10.4 Oil Change Warning / Error Function................................................... 46

7.10.5 Pressure and Flow Command Limit..................................................... 47

7.10.6 Pump Thermal Protection.................................................................... 48

7.10.7 Sensor Monitoring............................................................................... 49

7.11 CytroPac Configuration....................................................................... 51

7.11.1 Overview.............................................................................................. 51

7.11.2 Load CytroPac Configuration............................................................... 51

7.11.3 CytroPac Sensor Monitoring ............................................................... 51

7.11.4 LED Flash Showing Converter Status.................................................. 52

8 FcP 5020 Parameter List...................................................................... 53

8.1 Terminology and Abbreviation in Parameter List................................. 53

8.2 Group F1: Quick Start Parameter........................................................ 54

8.3 Group F2: Input and Output Parameter............................................... 56

8.4 Group F3: p/Q PID Parameter.............................................................. 59

8.5 Group F4: System Protection and Pump Function Parameter............. 60

8.6 Auto-modified EFC Parameters in FcP Initialization............................ 62

8.7 Changed Setting Parameter by Load CytroPac Configuration............. 63

8.8 Monitoring Parameter.......................................................................... 65

9 Fieldbus Communication..................................................................... 66

9.1 Brief Introduction................................................................................ 66

9.2 Frequency Converter Parameter Address............................................ 66

10 Diagnosis............................................................................................. 69

10.1 Warning Code...................................................................................... 69

10.2 Error Code........................................................................................... 70

Index.................................................................................................... 71

Bosch Rexroth AG

Table of Contents

FcP 5020

II DOK-RCON03-FCP5020****-QU02-EN-P

1 Type Code

1.1 Frequency Converter Type Code Description

Fig. 1-1: EFC 5610 type code

This type code can be found on the Rexroth EFC converter.

FcP 5020 Bosch Rexroth AG

Type Code

DOK-RCON03-FCP5020****-QU02-EN-P 1/75

1.2 FcP 5020 ASF Type Code Description

Fig. 1-2: FcP 5020 ASF type code

FcP 5020 ASF software material number: R912006662

FcP 5020 ASF software type code: FWS-XFC01*-C10-01VRS-NN

ASF: Application Specific Firmware.

The ASF type code will not be printed and placed on the EFC converter, but only

a square adhesive label on the side, which represents important information

from ASF type code:

For example:

Fig. 1-3: ASF version information

Bosch Rexroth AG

Type Code

FcP 5020

2/75 DOK-RCON03-FCP5020****-QU02-EN-P

Parameter Name Value

F0.01 ASF version *

F0.02 ASF identifier 0x0C10

F0.03 ASF API required version *

F0.06 ASF evaluation time *

F0.07 ASF API version *

F0.10 ASF status

Bit0: ASF valid

Bit1: API compatible

Bit2: ASF certified

Bit3…Bit7: Reserved

Bit8: ASF evaluation period expired

Bit9: ASF invalid

Bit10: ASF API incompatible

Bit11: Reserved

Bit12: ASF runtime exceeded

Bit13: ASF stack overflow

Bit14…Bit15: Reserved

Tab. 1-1: FcP 5020 ASF basic information

* For accurate information, refer to the actual data provided on the product.

FcP 5020 Bosch Rexroth AG

Type Code

DOK-RCON03-FCP5020****-QU02-EN-P 3/75

2 Scope of Supply

If any item is found missing from standard supply package as listed below,

please contact Bosch Rexroth's local sales partner at your earliest convenience.

●Frequency Converter EFC 5610 with integrated Sytronix software

●Safety Instructions (available in multiple languages)

●EFC 5610 Quick Start Guide

●FcP 5020 ASF Quick Start Guide

3 Documentation Reference

Following documentations about the components could be found on Bosch

Rexroth homepage:

www.boschrexroth.com -> Products -> Electric Drives and Controls -> Product

Catalog -> CAD and documentation

Title Document

number

Document

type Catalog

Rexroth Frequency Converter EFC 3610 /

EFC 5610 Series R912005856 Quick Start Guide

Controller / Converter

Rexroth Frequency Converter EFC 3610 /

EFC 5610 Series R912005854 Operating Instruc-

tions

Pressure transducer with integrated elec-

tronics-type HM20 30272 Data sheet Presssure Sensor

Rexroth IndraDyn E Standard Motors MOT-

FC for Frequency Converter Operation R911343624 Project Planning

Manual Motor

Tab. 3-1: Documentation reference

Bosch Rexroth AG

Documentation Reference

FcP 5020

4/75 DOK-RCON03-FCP5020****-QU02-EN-P

4 Function Specification

FcP 5020 ASF is developed based on the EFC 5610 hardware platform to be

used for pressure and flow control. FcP 5020 has the functionality to automatic

switch between pressure and flow mode. The typical application is shown as be-

low.

This document only covers FcP 5020 relating functionalities. Please

review documentations in chapter 2 "Scope of Supply" on page 4

prior to applying power to EFC drive.

Control: Drive control

PACT: Pressure actual value

PCMD: Pressure command

QCMD: Flow command

Fig. 4-1: The diagram of typical application

FcP 5020 receives the pressure command generated by an external controller,

i.e. PLC or CNC, and the pressure feedback generated by the actual pressure

sensor mounted in the hydraulic system. By using both of the pressure com-

mand and the pressure feedback, the frequency converter is able to control the

motor speed automatically and in turn regulate the output flow of hydraulic

pump. The same mechanism is applicable to flow-based control mode to achieve

the same regulation purpose on the output flow of hydraulic pump.

The product provides the following features.

●Pressure / flow setting

– Easy command setting (internal commands, and 4 switchable parameters

for pressure command)

– Command setting possibility via analog or communication*

– Unique digital filtering for pressure command rising and dropping

– Preset standby mode (with minimum flow and pressure)

* External hardware for communication is required.

FcP 5020 Bosch Rexroth AG

Function Specification

DOK-RCON03-FCP5020****-QU02-EN-P 5/75

* Supported communication protocols: Profibus, CANopen, SercosIII, Multi-

Ethernet, Modbus.

●Pressure signal feedback

– Compatible with different types of pressure sensors (unlimited scaling for

the analog input signal)

– High resistance capability to electromagnetic interference (with the use of

high precision digital filter device for signal filtering)

– Quick configuration for Rexroth HM20 pressure sensor

●Quick configuration for Rexroth MOT-FC_HOY motor

●p/Q PID control

– p/Q control with automatic switching between pressure and flow control

modes

– Flow control

– Pressure control

– With 2 groups of switchable parameters provided

●Restore ASF parameter

●Extension functions

– Master / slave control

– Sleep / wake function

– Two points / double pump control

– Pressure drop / overshoot compensation

– Pump power limitation

– Hydraulic soft start and separate acceleration ramp

●Protection function

– Pressure sensor failure detection

– Actual pressure monitoring

– Oil change warning / error

– Pressure and flow command limit

– Pump thermal protection

– Sensor monitoring

●CytroPac configuration*

– Load CytroPac configuration

– CytroPac sensor monitoring

– LED flash showing converter status

* CytroPac is a specified compact Sytronix system with sensors. It applies

FcP 5020 application software.

Bosch Rexroth AG

Function Specification

FcP 5020

6/75 DOK-RCON03-FCP5020****-QU02-EN-P

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