Bomag BPR 50 Manual de usuario
BPR 50/55 D / BPR 60/65 D
Reversible Vibrating Plate
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 692 82 1001> / S/N 101 692 83 1001> / S/N 101 692 91 1001> / S/N 101 692 92 1001>
© 12/2014008 201 24 EN
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Table of contents
1 Foreword................................................................................................................................................ 5
2Technical data....................................................................................................................................... 9
2.1 Technical data BPR 50/55 D....................................................................................................... 10
2.1.1 Noise and vibration data............................................................................................................ 12
2.2 Technical data BPR 60/65 D....................................................................................................... 13
2.2.1 Noise and vibration data............................................................................................................ 15
3 Safety regulations............................................................................................................................... 17
4 Display and control elements............................................................................................................ 25
4.1 General notes.............................................................................................................................. 26
4.2 Description of indicators and control elements....................................................................... 27
4.3 Function of the Economizer....................................................................................................... 29
5 Operation............................................................................................................................................. 31
5.1 General......................................................................................................................................... 32
5.2 Tests before taking into operation............................................................................................ 33
5.3 Folding down the steering rod................................................................................................... 34
5.4 Starting the engine electrically ................................................................................................. 35
5.5 Starting with recoil starter.......................................................................................................... 37
5.6 Operation of Economizer........................................................................................................... 40
5.7 Work/operation............................................................................................................................ 42
5.8 Shutting down the engine.......................................................................................................... 44
5.9 Loading/transport....................................................................................................................... 45
6 Maintenance........................................................................................................................................ 47
6.1 General notes on maintenance.................................................................................................. 48
6.2 Fuels and lubricants................................................................................................................... 50
6.2.1 Engine oil................................................................................................................................... 50
6.2.2 Fuel............................................................................................................................................ 51
6.2.3 Mineral oil based hydraulic oil.................................................................................................... 52
6.3 Table of fuels and lubricants..................................................................................................... 53
6.4 Running-in instructions.............................................................................................................. 54
6.4.1 General...................................................................................................................................... 54
6.4.2 After 25 operating hours............................................................................................................. 54
6.5 Maintenance table....................................................................................................................... 55
6.6 Daily maintenance....................................................................................................................... 56
6.6.1 Clean the machine..................................................................................................................... 56
6.6.2 Checking the engine oil level..................................................................................................... 56
6.6.3 Check the fuel level.................................................................................................................... 57
6.6.4 Check, clean the water separator.............................................................................................. 58
6.7 Monthly maintenance................................................................................................................. 59
6.7.1 Battery service........................................................................................................................... 59
6.7.2 Air filter maintenance................................................................................................................. 60
6.7.3 Cleaning the cooling fins and the cooling air intake openings................................................... 62
6.8 Half-annual maintenance............................................................................................................ 63
6.8.1 Checking the oil level in the exciter housing.............................................................................. 63
6.8.2 Servicing the V-belt.................................................................................................................... 63
Table of contents
BPR 50/55 D / BPR 60/65 D
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6.8.3 Checking, adjusting the valve clearance.................................................................................... 64
6.8.4 Checking the screw joints on the diesel engine......................................................................... 66
6.9 Annual maintenance................................................................................................................... 68
6.9.1 Changing the engine oil and cleaning the oil filter...................................................................... 68
6.9.2 Replace the fuel filter................................................................................................................. 70
6.9.3 Replacing the starter rope.......................................................................................................... 71
6.9.4 Changing the oil in the exciter housing...................................................................................... 73
6.9.5 Check the hydraulic oil level....................................................................................................... 74
6.9.6 Check the rubber buffers ........................................................................................................... 76
6.10 As required................................................................................................................................ 77
6.10.1 Tightening the screws.............................................................................................................. 77
6.10.2 Engine conservation ................................................................................................................ 77
7 Trouble shooting................................................................................................................................. 79
7.1 General notes.............................................................................................................................. 80
7.2 Starting with jump wires............................................................................................................. 81
7.3 Fuses............................................................................................................................................ 82
7.4 Engine problems......................................................................................................................... 83
7.5 Trouble shooting Economizer................................................................................................... 85
8 Disposal............................................................................................................................................... 87
8.1 Final shut-down of machine....................................................................................................... 88
Table of contents
BPR 50/55 D / BPR 60/65 D
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1 Foreword
Foreword
BPR 50/55 D / BPR 60/65 D
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BOMAG manufactures machine for earth, asphalt and refuse
compaction, stabilizers/recyclers as well as milling machine
and finishers.
BOMAG’s vast experience in connection with state-of-the-art
production and testing methods, such as lifetime tests of all
important components and highest quality demands guar-
antee maximum reliability of your machine.
This manual comprises:
nSafety regulations
nOperating instructions
nmaintenance instructions
nTrouble shooting
Using these instructions will
nhelp you to become familiar with the machine.
navoid malfunctions caused by unprofessional operation.
Compliance with the maintenance instructions will
nenhance the reliability of the machine on construction sites,
nprolong the lifetime of the machine,
nreduce repair costs and downtimes.
BOMAG will not assume liability for the function of the machine
nif it is handled in a way not complying with the usual modes of
use,
nif it is used for purposes other than those mentioned in these
instructions.
No warranty claims can be lodged in case of damage resulting
from
noperating errors,
ninsufficient maintenance and
nwrong fuels and lubricants.
Please note!
This manual was written for operators and maintenance personnel
on construction sites.
These operating and maintenance instructions are part of the
machine.
You should only operate the machine after you have been
instructed and in compliance with these instructions.
Strictly observe the safety regulations.
Please observe also the guidelines of the Civil Engineering Liability
Association ”Safety Rules for the Operation of Road Rollers and
Soil Compactors” and all relevant accident prevention regulations.
For your own personal safety you should only use original
spare parts from BOMAG.
For your machine BOMAG offers service kits to make mainte-
nance easier.
In the course of technical development we reserve the right
for technical modifications without prior notification.
Foreword
BPR 50/55 D / BPR 60/65 D
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These operating and maintenance instructions are also available in
other languages.
Apart from that, the spare parts catalogue is available from your
BOMAG dealer against the serial number of your machine.
Your BOMAG dealer will also supply you with information about the
correct use of our machines in soil and asphalt construction.
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general terms of business of
BOMAG.
We wish you successful work with your BOMAG machine.
BOMAG GmbH
Copyright by BOMAG
Please fill in
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Machine type (Fig. 1)
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Serial No. (Fig. 1 and 2)
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Engine type (Fig. 3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine No. (Fig. 3)
Supplement the above data together with the commis-
sioning protocol.
During commissioning our organisation will instruct you
in the operation and maintenance of the machine.
Please observe strictly the safety regulations and all
notes on risks and dangers!
Fig. 1
Foreword
BPR 50/55 D / BPR 60/65 D
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Fig. 2
Fig. 3
Foreword
BPR 50/55 D / BPR 60/65 D
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2 Technical data
Technical data
BPR 50/55 D / BPR 60/65 D
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2.1 Technical data BPR 50/55 D
Fig. 4
H H1H2L L1W W1W2
790
(31.1)
980
(38.6)
1350
(53.2)
1700
(66.9)
900
(35.4)
450
(17.7)
550
(21.7)
750
(29.5)
Dimensions in millimetre
(Dimensions in inch)
Weights
Operating weight (CECE) (W) 385
(849)
kg
(lbs)
Operating weight (CECE) (W1) 400
(882)
kg
(lbs)
Operating weight (CECE) (W2) 415
(915)
kg
(lbs)
Basic weight 395
(871)
kg
(lbs)
Dimensions
Technical data – Technical data BPR 50/55 D
BPR 50/55 D / BPR 60/65 D
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Este manual sirve para los siguientes modelos
6
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