Bomag BPH 80/65 Instrucciones de uso

Operating instructions

Maintenance instructions

Catalogue number

008 147 41 09/2005

BPH 80/65

S/N10170000....

Vibratory plate compactor

Foreword

BOMAG

BPH 80/65

F oreword

The BOMAG machines are products from the

wide range of BOMAG compaction equipment.

Decades of experience in designing machines

of this type as well state of the art production

and testing methods, such as lifetime tests of

all important components and highest quality

demands, guarantee maximum reliability of

your machine.

Using these instructions will

lhelp youto get to know the machine.

lavoidmalfunctions caused by unprofessional

operation.

Compliance with the maintenance instructions will

lincreasethe reliability of your machine on site,

lprolongthe lifetime of the machine,

lreducerepair costs and downtime.

BOMAG will not assume liability for the functioning

of the machine

lif it is handled in a way which does not comply

with the usual modes of use,

lif it is used for purposes other than those men-

tioned in these instructions.

No warranty claims can be lodged for damage re-

sulting from

loperating errors,

linsufficient maintenance and

lwrong fuels and lubricants.

Please note!

This manual was written to be used by operators

and maintenance personnel on the site.

You should only operate the machine if you have

been properly instructed in the operation of it and

by observing the contents of this manual.

Please observe strictly all applicable safety regu-

lations.

Please observe also the guidelines of the Civil En-

gineering Liability Association "Safety Rules for

the Operation of Road Rollers and Soil Compac-

tors" and the applicable accident prevention regu-

lations.

For your own safety you should only use gen-

uine BOMAG spare parts.

We reserve the right for technical modifica-

tions without prior notification.

These operating and maintenance instructions

are also available in other languages.

Spare parts catalogue and repair instructions are

available from your BOMAG dealer against the se-

rial number of your machine.

You can also obtain detailed information on the

correct use of your machine for earth work and as-

phalt applications from your BOMAG dealer.

The above points do not constitute an extension

of the warranty of the warranty and liability condi-

tions specified in the general terms of business of

BOMAG.

We wish you much success with the BOMAG ma-

chine.

BOMAG GmbH

PrintedinGermany

Foreword

BOMAG

BPH 80/65

Please fill in

............................

Machinetype(Fig.1)

............................

Serial No. (Fig. 1 and 2)

............................

Engine type (Fig. 3)

............................

Engine No. (Fig. 3)

Note

Fill in the above listed data when receiving the ma-

chine.

Upon receipt of the machine our organization will

instruct you about correct operation and mainte-

nance.

Please observe strictly all safety regulations and

notes on potential dangers!

Fig. 1

Fig. 2

Fig. 3

Table of Contents

BOMAG

BPH 80/65

Technical Data 7

Safety regulations 11

Operation 17

3.1 General notes 18

3.2 Before starting work 18

3.3 Folding the steering rod down 19

3.4 Control elements 19

3.5 Starting the engine 20

3.6 Starting with jump leads 21

3.7 Work/operation 22

3.8 Back- up protection 25

3.9 Stop-function, switching the vibration off 25

3.10 Stopping the vibratory plate, shutting the engine down 26

3.11 Loading 27

Maintenance 29

4.1 General notes on maintenance 30

4.2 Fuels and lubricants 31

4.3 Table of fuels and lubricants 33

4.4 Running-in instructions 34

4.5 Maintenance chart 35

4.6 Checking the fuel level 36

4.7 Checking the engine oil level 36

4.8 Checking the hydraulic oil level 37

4.9 Checking the air filter service indicator 37

4.10 Checking the water separator 38

4.11 Checking the condition of the battery, greasing the poles 39

4.12 Checking the air filter, cleaning if necessary 40

4.13 Changing the engine oil 42

4.14 Changing the engine oil filter 43

4.15 Checking, adjusting the valve clearance 43

4.16 Clean cooling fins and cooling air intake opening 44

4.17 Check the oil level in the vibrator housing 45

4.18 Changing the dry air filter 46

4.19 Changing the fuel filter 48

4.20 Changing the oil in the vibrator housing 49

4.21 Changing hydraulic oil and filter 50

4.22 Checking the rubber buffers 51

4.23 Retightening the bolted connections 52

Trouble shooting 53

5.1 General notes 54

5.2 Engine faults 55

Table of Contents

BOMAG

BPH 80/65

BOMAG

BPH 80/65

1 Technical Data

Technical Data

BOMAG

BPH 80/65

Fig. 4

*BPH 80/65

Dimensions

(L) Overall length mm 2330

(L1) Length of base plate mm 1080

(W) Overall width mm 650

(W1)Widthwithextension

plates

mm 800

(W2)Widthwithextension

plates

mm 950

(H) Lowest passing height mm 785

(H1) Max. height with ex-

treme position of steering

rod

mm 1630

Weights

Basic weight kg 775

Operating weight (CECE)

with wear plates

kg 780

Operating weight (CECE)

with extension plates

kg 799

Technical Data

BOMAG

BPH 80/65

Drive

Engine manufacturer Hatz

Type 1D 90 W

Cooling air

Working cycles 4

Number of cylinders 1

Rated power ISO 9249 kW (PS) 11,5 (15,6)

Rated speed rpm 3000

Starting gear electric starter

Fuel diesel

Fuel tank capacity l 10

Drive hydro-mech.(2 shafts)

Working speed max. m/min 28

max. gradability % 30

Vibration system

Frequency Hz 55

Amplitude mm 2,5

* Technical modifications reserved

*BPH 80/65

Technical Data

BOMAG

BPH 80/65

The following noise and vibration data acc. to

- EC Machine Regulation edition 98/37/EC and

- the noise regulation 2000/14/EC, noise protection guideline 2003/10/EC

- Vibration Protection Regulation 2002/44/EC

were determined during conditions typical for this type of equipment and by application of harmo-

nized standards.

During operation these values may vary because of the existing operating conditions.

Noise value

sound pressure level on the operator’s stand:

LpA = 91.8 dB(A), determined acc. to ISO 11204 and EN 500

Garanteed sound capacity level:

LWA = 109 dB(A), determined acc. to ISO 3744 and EN 500

Danger

Loss of hearing!

Wear your personal noise protection means (ear defenders) before starting operation.

Vibration value

Hand-arm vibration:

Vector total of the weighted effective acceleration in three orthogonal directions:

Weighted total vibration value

ahw =7.0m/sec

2on crushed rock determined acc. to ISO 5349 and EN 500

Caution

Observe the daily vibration load (Industrial safety acc. to 2002/44/EC).

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