Bluerock Tools 12"Z1/LRB/TS Guía de inicio rápido
OPERATIONAL MANUAL
MODEL: 12”Z1/LRB/TS CORE DRILLING MACHINE
WITH TILTING STAND / LARGE ROLLING BASE
\
by BLUEROCK ® Tools
Volume
1.3
MWS-
12”Z1LRB/TS CORE DRILL
UNPACKING THE ITEM
CAUTION: This machine is packed together with items that may be sharp, oily and overly
heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure
all accessories are included with the item while unpacking. If any parts are found to be
missing, contact the retailer as soon as possible. Do not throw away the packaging until the
item is out of the guarantee period. Dispose of the packaging in an environmentally
responsible manner. Recycle if possible. Keep all plastic bags away from children due to risk
of suffocation.
WEEE - Waste Electrical & Electronic Equipment. Note this machine should be disposed of as electrical & electronic waste.
SLURRY DISPOSAL
NOTE: It is recommended to dispose of the drilling slurry (the muddy/dusty water material) in
an environmentally responsible manner. The disposal of slurry directly into sewage
systems, sewers, lakes, rivers, or direct earth without treatment can be environmentally
harmful and possibly illegal. Ask your local public authorities about current regulations in
your area.
ãTHE NEWMAN TRADING COMPANY LLC DBA BLUEROCK® TOOLS 2020
1033 ANDOVER PARK EAST, TUKWILA WA 98188 USA
Phone 206.604.8363 • Fax 425.572.5167
www.bluerocktools.com
12”Z1LRB/TS CORE DRILL
Table of Contents
SAFETY' 1!
PRE-OPERATIONAL SAFETY CHECKS! 1!
OPERATIONAL SAFETY CHECKS! 1!
HEALTH WARNINGS! 2!
SPECIFICATIONS' 4!
INCLUDED'ACCESSORIES' 4!
ADDITIONAL'AVAILABLE'ACCESSORIES' 5!
ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK ® TOOLS ONLINE SHOP AT
WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.! 5!
OPERATIONS' 6!
PURPOSE! 6!
OPERATIONAL PRINCIPLES! 6!
MACHINE COMPONENTS! 6!
TRANSPORTING THE MACHINE! 7!
RUNNING THE MACHINE! 8!
INSTALLING CORING BITS! 9!
TROUBLESHOOTING'10!
GENERAL'MAINTENANCE'11!
OCCASIONAL'MAINTENANCE'11!
PARTS'LIST'–'MOTOR'AND'GEARBOX'13!
BREAKDOWN'VIEW'–'MOTOR'14!
BREAKDOWN'VIEW'–'GEARBOX'15!
PARTS'LIST'–'TILTING'STAND'16!
BREAKDOWN'VIEW'–'DRILLING'STAND'17!
12”Z1LRB/TS CORE DRILL
1
Safety
DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING
INSTRUCTIONS!
Safety glasses must be worn at all times
in work areas.
Long and loose hair must be
contained.
Appropriate footwear must be worn.
Close fitting/protective clothing
must be worn.
Safety gloves should be worn at all
times and jewelry must not be worn.
Hearing protection should be
worn when using this machine.
Hard-hat must be worn while using
machine.
Dust mask must be worn while
using this machine.
Read operational manual prior to use.
PRE-OPERATIONAL SAFETY CHECKS
Ø Examine the power cord and plug for damage. This tool is supplied with a ground plug and must always be used with
a properly grounded circuit.
Ø Examine the body of the machine and inspect for damage or defects.
OPERATIONAL SAFETY CHECKS
Ø ONLY to be operated by qualified personal who have read instructions.
o NOTE: Failure to read and follow instructions could result in electrical shock, fire, property damage and/or
serious injury!
Ø DO ensure all non-essential people are clear of the immediate work area.
Ø DO be attentive at all times. Keep your eye on the work piece. Always be in a sensible state of mind and do not use
the machine if you cannot fully concentrate.
Ø DO keep body parts, clothing & power cords clear of turning/cutting pieces. Stay alert and use common since when
using this tool.
Ø DO allow machine to reach operating speed before starting a hole.
Chapter
1
12”Z1LRB/TS CORE DRILL
2
Ø DO unplug machine while changing or adjusting cutting bits so as not to accidentally turn machine on.
Ø DO remove adjusting wrenches prior to turning the machine on.
Ø DO guard against electric shock by only operating this tool on a properly functioning GFCI (Ground Fault Circuit
Interrupt) circuit.
Ø DO be mindful that power tools can expose an operator to vibrations transmitted trough contact with the machine.
Prolonged exposure can lead to medical issues which should be discussed with a medical professional.
Ø DO tie in a drip loop in the power cord to prevent water from running into the power receptacle.
Ø DO use a dust extraction system for cutting materials that create dust. The operator should also wear a protective
respiratory device.
Ø DO NOT make adjustments to machine while the machine is running.
Ø DO NOT switch off the machine when it is under load, except in an emergency.
Ø DO NOT remove or modify grounding plug. Only to be used on a properly grounded GFCI circuit.
Ø DO NOT leave the machine running when not in use.
Ø DO NOT hold the work piece by hand or using body. Always mechanically clamp or secure work piece.
Ø DO NOT allow operator to make contact with grounded surfaces such as metal objects.
Ø DO NOT allow liquids to enter the machine’s ventilation system.
Ø DO NOT operate machine outside of machine specifications.
Ø DO NOT touch moving parts while the machine is running as death or dismemberment could occur.
Ø DO NOT operate machine overhead (Inverted) when drilling “wet” type cores.
Ø DO NOT remove machines electrical components while connected to a power source. Only to be removed for service
by qualified personal and put back on the machine after service is complete.
Ø DO NOT allow children or untrained personal to operate machine.
Ø DO NOT use this machine in the rain or a wet environment.
Ø DO NOT operate in the presence of explosive materials as power tools create sparks which may ignite dust or fumes.
Ø DO NOT drill into an area that may contain a live electrical wire/circuit.
Ø DO NOT use this machine without safely securing to the work piece being drilled.
Ø DO NOT use full water pressure when drilling with “wet” type bits! You only need minimal water to drill with these
machines. Extreme water pressure can cause water to enter the gearbox!
Ø DO NOT operate this machine on a lower voltage as it may result in reduced power level and the machine could
become unstable while cutting. This could also limit the motor life.
o NOTE: Use of long small gauge power extension cords can result in decreased voltage. As local voltages
can vary, it may be a good idea to test the voltage at the end of the extension cord to ensure proper voltage
requirements are met. You might also consult an electrician to make sure the length of cord matches up
with the proper wire gauge for this size motor. Make sure to use outdoor cords when operating outdoors.
HEALTH WARNINGS
Ø Certain dust created by drilling contains chemicals known to cause cancer, birth defects or other reproductive harm.
The examples of these chemicals are below:
o Lead from lead based paint.
12”Z1LRB/TS CORE DRILL
3
o Crystalline silica from bricks, cement and assorted masonry products.
§ TO REDUCE RISK OF EXPOSURE TO THESE CHEMICALS, WORK IN A WELL VENTILATED
AREA WITH VACUUM SYSTEMS, RESPIRATORS AND WITH ALL SUITABLE SAFETY
EQUIPMENT.
12”Z1LRB/TS CORE DRILL
4
Specifications
ELECTRICAL DATA
Voltage
110V, 50-60Hz, Single Phase
Current
21.6 Amps (30A Circuit Use Recommended)
Motor Size
2600W
Power Connection
US Standard 3 Prong Type B Plug
MECHANICAL DATA
Cutter Range
1” to 12” Max Diameter (300mm)
Cutting Speed
460/900 RPM Two Speed Gearbox
1) Gear 2 (900 rpm) for 1”-4” Holes
2) Gear 1 (460 rpm) for 4”-12” Holes
Tool Holder
Direct Arbor 1-1/4” 7 UNC Spindle
Safety Clutch
Yes
Water hose and Valve
Yes
Rolling/Vacuum/Tilting Base
Yes
Travel
21”
SHIPPING DATA
Shipping Weight
78 Lbs
Shipping Carton
40” x 20” x 17”
Included Accessories
DESCRIPTION
QTY
Instruction Manual
1
Wrenches
2
Feed Handle
1
Water Hose and Valve
1
Top Bolt for Binding in Ceilings
1
Hex Wrench
3
Spare Brushes (set)
1
Vacuum Base Accessories
1
Chapter
2
12”Z1LRB/TS CORE DRILL
5
Note
UPON RECEIPT, CHECK CAREFULLY TO ENSURE THAT THE
MACHINE IS IN GOOD CONDITION AND HAS ALL ACCESSORIES
LISTED ABOVE.
Additional Available Accessories
Additional accessories for this machine can be found in BLUEROCK ® Tools
online shop at www.bluerocktools.com or from your local retailer.
DESCRIPTION
120V Vacuum Pump 1 L/S Displacement
1” Wet Coring Bit
1.25” Wet Coring Bit
1.5” Wet Coring Bit
1.75” Wet Coring Bit
2” Wet Coring Bit
2.5” Wet Coring Bit
3” Wet Coring Bit
3.5” Wet Coring Bit
4” Wet Coring Bit
4.5” Wet Coring Bit
5” Wet Coring Bit
6” Wet Coring Bit
7” Wet Coring Bit
8” Wet Coring Bit
9” Wet Coring Bit
10” Wet Coring Bit
11” Wet Coring Bit
12” Wet Coring Bit
1” Dry Coring Bit
1.25” Dry Coring Bit
1.5” Dry Coring Bit
1.75” Dry Coring Bit
2” Dry Coring Bit
2.5” Dry Coring Bit
2.75” Dry Coring Bit
3” Dry Coring Bit
3.5” Dry Coring Bit
4” Dry Coring Bit
5” Dry Coring Bit
1-1/4” 7 UNC to 5/8” 11 UNC Core Bit Adapter
10” Extension Rod
18” Extension Rod
12”Z1LRB/TS CORE DRILL
6
Operations
Note
THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE
OPERATING THIS MACHINE!
PURPOSE
Ø The purpose of the 12”Z1 LRB/TS Core Drill is to drill through masonry, concrete or other mineral rock
types using annular coring bits.
Ø These drills are designed to be bolted to the drilling surface through their base.
o NOTE: Make sure the base fits completely on the surface and the base is securely fastened using
wedge anchors to bolt to the surface.
Ø These machines can be used vertically, horizontally or overhead (inverted) provided an acceptable work
environment. NOTE: For safety, when drilling horizontally or overhead a safety chain/strap should always
be used.
o CAUTION: If drilling overhead you are only permitted to use dry type core bits with a dust
collection system. “Wet” type holes overhead would allow water into the motor and create an
extremely dangerous situation.
OPERATIONAL PRINCIPLES
Ø The main drilling shaft rotates in a forward clockwise direction. The main drilling motor connects to the
tool spindle to make contact with a surface and slowly bore a hole. Using the feed handles on the side of
the drill, the user can raise or lower the drilling motor.
Ø These drills are ONLY to be used with diamond impregnated coring bits.
o When drilling with “wet” type bits, the bit ends pulverizes the material and the water brings the
material out of the cut.
o When drilling with “dry” type bits, the bit end pulverizes the material and dust brings the material
out of the cut.
MACHINE COMPONENTS
Ø The main components of the 12”Z1 LRB/TS are the spindle, gearbox, motor, carriage, drill stand and
wheeled base. The spindle is driven by the transfer case and the motor.
o These components must be not be removed except by a qualified technician. Power must be
disconnected prior to any service.
Chapter
3
12”Z1LRB/TS CORE DRILL
7
Ø This machine has one primary adjusting point for the angle between the drill stand and the drill motor. The
angle Adjusting bolt (12 below) can be loosened to adjust the angle and retightened when desired angle is
achieved. NOTE: The drill carriage can also be locked in place by twisting until the locking bolt engages
towards the carriage. To unlock the carriage pull out the bolt and turn.
TRANSPORTING THE MACHINE
Ø When transporting the machine, always lock the carriage bolt.
Ø Always carry the machine with both hands.
Ø DO NOT transport the machine with bits in the spindle.
Ø When using the wheels, tilt the machine back towards the operator and once the wheels are engaged with
the ground pull or push the machine on the ground.
o Avoid dragging the vacuum rubber. You can take the rubber out if not using.
Ø If transporting inside a vehicle, it is recommended to transport it on its side so as to avoid the item falling
over.
Ø DO NOT carry/pull the machine by the cord.
Ø DO NOT allow the cord or plug to drag along the floor when transporting.
1) Motor Brush Holder
2) Motor On/Off Switch
3) Top Bolt for Binding in Ceilings
4) Drill Motor
5) Carriage Adjusting Bolts
6) Water Hose and Valve
7) Drill Carriage
8) Feed Handle
9) Gearbox
10) Spindle
11) Drill Stand
12) Angle Adjusting Bolt
13) Stand Base
14) Base Wheels
15) Leveling Bolts
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